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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS

CLAMPING TECHNOLOGY SPECIAL SOLUTIONS
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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS

Product catalog summary
Introduction
SwissChuck specializes in creating custom clamping solutions to enhance manufacturing efficiency and reduce costs. Their expertise is built on decades of experience in designing clamping chucks tailored to specific client needs.

Projects & Engineering
SwissChuck employs dedicated project teams to address complex challenges, working closely with clients through on-site evaluations and collaborative problem-solving to develop effective solutions.

Design
Engineers at SwissChuck transform solution concepts into production-ready products, producing detailed drawings, 3D models, and bills of materials.

Quality & Manufacturing
SwissChuck maintains high-quality standards in manufacturing and testing, with a commitment from all staff to deliver quality work.

Special Solutions
SwissChuck provides bespoke clamping solutions for various sectors, including tooling, medical technology, automotive, and industrial engineering.

Product Examples
  • Precision Four-Jaw Clamping Chuck: Features a hydraulically operated system for polygon tool holders with high clamping repeatability and interchangeable top jaws.
  • Tool Grind Chuck: Offers a wide clamping range and high run-out accuracy for grinding solid material tools.
  • Compensating Lever Chuck: Provides precise, deformation-free clamping for HSS or HM tools with a compact design and easy jaw exchange.
  • Slant Jaw Chuck: Ensures stable clamping and swarf prevention for textile machine shafts.
  • Hydraulically Operated Indexing Chuck: Allows for high run-out accuracy and stable clamping for pump casings with interchangeable accessories.
  • Hydraulic Steering Shaft Clamping System: Offers precise positioning and easy tooling exchange for steering shafts.
  • Hydraulic Compensating Chuck: Provides high clamping force and radial accessibility for large crankshafts.
  • Bracket Compensating Chuck: Offers vertical loading and precise positioning for motor vehicle crankshafts with minimal deformation.
  • Central Drive System: Facilitates synchronous machining of crankshaft ends with a split drive wheel and various sensors for monitoring.

Technical Characteristics
Each product is detailed with specifications such as outside diameter, clamping force, rpm, and hydraulic/pneumatic line requirements, ensuring suitability for various machining processes like grinding, turning, and milling.

Conclusion
SwissChuck's clamping solutions are designed to enhance manufacturing efficiency and precision, tailored to meet specific client needs across diverse industries.
Overview: This document provides detailed specifications and operational guidelines for various precision clamping systems used in machining processes. It covers different types of chucks and their applications, focusing on clamping tasks, systems, and technical characteristics.
1. Precision Indexing Chuck (3 SKGCH 315 So):
  • Workpieces: Different spray nozzles.
  • Operations: Roughing and finishing of nozzle bores and center bore.
  • Clamping Task: Clamping at the outside diameter with high repeat accuracy and easy mounting/demounting.
  • Clamping System: Hydraulically operated three-jaw chuck with 180° indexing and optimal discharge of cuttings.
  • Technical Characteristics: Outside diameter 315 mm, max clamping force 7.5 kN, permissible rpm 200 1/min.
2. Double Pitch Circle Clamping Chuck (DPLC 270 So):
  • Workpieces: Clutch gear.
  • Operations: Grinding the bore with reference to pitch circle diameters.
  • Clamping Task: Clamping in pitch circles with simple automatic loading.
  • Clamping System: Cylinder-operated chuck with collets and special turning mechanism.
  • Technical Characteristics: Outside diameter 270/302 mm, max clamping force 30 kN, permissible rpm 1500 1/min.
3. Spring Finger Chuck (3 OSC 240 So):
  • Workpieces: Gear wheels.
  • Operations: Synchronous grinding of bore, taper, outer diameter, and end faces.
  • Clamping Task: Clamping in pitch circle diameter with automatic loading.
  • Clamping System: Spring force-operated three-jaw chuck with pre-centering pins.
  • Technical Characteristics: Outside diameter 240/200 mm, max clamping force 16 kN, permissible rpm 1000 1/min.
4. Twist Finger Axial Clamping Chuck (3 FLD 155 So):
  • Workpieces: Thin-walled gear wheels.
  • Operations: Hard turning and grinding of bore and front face.
  • Clamping Task: Centring at the outside diameter with high run-out accuracy.
  • Clamping System: Cylinder-operated twist finger chuck with sensitive centring jaws.
  • Technical Characteristics: Outside diameter 155 mm, max clamping force 8 kN, permissible rpm 6000 1/min.
5. Indexing Chuck (HS 210 So):
  • Workpieces: Acetabulum for artificial hip-joint.
  • Operations: Accurate turning of axis parallels and inclined parts.
  • Clamping Task: Machining parallel to the axis with indexing between 0 and 20°.
  • Clamping System: Two-part clamping chuck with interchangeable collets.
  • Technical Characteristics: Outside diameter 210 mm, permissible rpm 4000 1/min.
6. Hydraulic Two-Jaw Compensating Chuck (2 OVEKA 210 So):
  • Workpieces: Turbine blades.
  • Operations: Roughing and finish milling of blades.
  • Clamping Task: Docking and positioning between centers with compensating chucking.
  • Clamping System: Compensating two-jaw lever chuck with hydraulic interfaces.
  • Technical Characteristics: Outside diameter 210 mm, max clamping force 32 kN, permissible rpm 500 1/min.
Additional Information: The document also includes contact information for SwissChuck AG and a list of various chuck types and special solutions offered by the company.
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Catalog excerpts

CLAMPING TECHNOLOGY SPECIAL SOLUTIONS-1

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS-2

BESPOKE SPECIAL SOLUTIONS You define the task and we develop and implement the solution! Special clamping chucks are tailor-made products. They are adapted to your specific requirements. The designs are matched to the work piece and to the individual machine concepts. Moreover, at SwissChuck you benefit from know-how that has been gained over decades and from using the most modern technologies. It is our aim to minimise your costs by supporting your manufacturing processes. Special solutions from SwissChuck are d esigned to generate sustained added value. Simply said: our products will let you...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS-3

SwissChuck Precision Workholding Sectors Pages Thumbnails with examples of workpieces

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PRECISION FOUR-JAW CLAMPING CHUCK 4 OVEK 450 So Workpieces: Operations: Polygon tool holders Grinding the polygon and the adjacent front end Clamping task – Clamping and aligning the workpieces in the flanks of the four grooves – Enough opening stroke to load the work piece C6 with a diameter of 130mm at the rear end · requires a radial jaw stroke of 41 mm – Plunge for ø90 of 200 mm – Stable clamping Clamping system – Hydraulically operated four-jaw chuck with special functions · fast radial stroke of 39 mm · precision radial stroke of 2 mm · opposite pairs of jaws controlled separately – Accurately...

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OVEK 450 Clamping position SwissChuckPrecision Workholding / Suitability as per machining process: Eccentric grinding Combination V turning/hard turning Explanation of symbols: SwissChuck.com Technical characteristics Number of lines: • Hydraulic 4

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TOOL GRIND CHUCK OFTGC 2-30 So | 18-36 So | 34-52 So Work pieces: Operations:  HSS or HM tap HSS or HM drill HSS or HM cutter Grinding tools of solid material Clamping task – Centric holding of blanks with high run-out accuracy – Stable clamping of the work pieces – Covering a wide clamping range Clamping system – Hydraulically operated collet chuck – Precision interface between clamping chuck and add-on parts – Aligning not necessary – Clamping range with three chucks from 2 mm to 52 mm – Clamping chuck is protected and lubricated by an oil-carrying air purge s ystem against

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Suitability as per machining process: A Cylindrical grinding OFTGC OFTGC 2-30 So | D Hard turning turning/hard turning Explanation of symbols: SwissChuck.com Technical characteristics Outside diameter Overall height Max. rpm Max. clamping force Run-out accuracy Number of lines: • Hydraulic • Pneumatic Pressure up to

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COMPENSATING LEVER CHUCK Suitability as per machining process: Work pieces: Operations:  Eccentric grinding HSS or HM tap HSS or HM drill HSS or HM cutter Grinding tools of solid material E Combination turning/hard turning Explanation of symbols: SwissChuck.com Clamping task – Positioning of the blanks between centers – Precise, deformation-free clamping of the work pieces at the width across flats – Covering a wide clamping range Clamping system – Hydraulically operated lever chuck – Slip stick free movements of the levers – Interchangeable centre points with precision interface – Aligning...

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Suitability as per machining process: 2x3 ZLH 180 So Work pieces: Operations:  Shafts for textile machines Turning the complete shaft end C Turning E Combination turning/hard turning Explanation of symbols: SwissChuck.com Clamping task – Stable and precise clamping at defined clamping positions – Prevention of disruptions or damage to the work pieces, caused by swarf Clamping system – Cylinder operated chuck with 2 x 3 centrically inclined bolts – Use of a bell with pre-centring disk in order to prevent swarf entering the clamping area – Strong and stable clamping by applying the inclined bolt...

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HYDRAULICALLY OPERATED INDEXING CHUCK 3 HSKCHS 400 So Work pieces: Operations: Various pump casings Turning the centric and eccentric inside diameters and the adjacent end faces Clamping task – Clamping the work piece on a short, cylindrical surface – Positioning by a positioning pin in a manufacturing bore – It must be possible to manufacture eccentric dimensions 5.0, 6.3, 8.0, 10.0, 12.6 and 16.0 mm – The flatness deviation of the end faces may not exceed 0.01 mm. – High run-out accuracy – Stable clamping Clamping system – Hydraulically operated three-jaw indexing chuck – turnable inside chucks...

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SwissChuckPrecision WorkholdingSuitability as per machining process: A Cylindrical grinding Explanation of symbols: SwissChuck.com Technical characteristics Number of hydraulic lines 8

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HYDRAULICALLY OPERATED CONSOLE AND COMPENSATING CHUCK 2 OVEK-M 270 So Work pieces: Control lenses to hydraulic pumps Operations: Grinding the spherical shape and the bore Clamping task - Referencing the control lenses: ■ in the bore ■ to the radius at the back ■ optionally: - to the center plane of the side surfaces (centric clamping) - at the lower side surface (console type clamping) - Clamping at the side surfaces with hardly any deformation Clamping system - Hydraulically operated two-jaw chuck - Hydraulically controllable function changing between centric and console type clamping - Retractable...

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SwissChuckPrecision Workholding /Suitability as per machining process:A Cylindrical grinding Eccentric grinding Hard turning turning/hard turning Explanation of symbols: SwissChuck.com Technical characteristics Outside diameter 292/270 mm Displacement stroke of the centring plunger 25 mm Number of hydraulic lines 6

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PRECISION INDEXING CHUCK HSCH 280 So Work pieces: Operations: Hydraulic motor shaft Grinding the eccentrically placed ball sockets Clamping task – Clamping the body at the outside diameter – Axial end stop at the shoulder – Checking for presence of the workpiece at the axial end stop – Precise sevenfold, partial indexing – High positioning accuracy – Manual or automatic loading Clamping system – Hydraulically operated sevenfold precision indexing chuck – Indexing around eccentric axis – Interlocking the indexing positions free of play, with monitoring – Interchangeable axial end stops with check...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.