CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II
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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 1

CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 2

BESPOKE SPECIAL SOLUTIONS You define the task and we develop and implement the solution! Special clamping chucks are tailor-made products. They are adapted to your specific requirements. The designs are matched to the work piece and to the individual machine concepts. Moreover, at SwissChuck you benefit from know-how that has been gained over decades and from using the most modern technologies. It is our aim to minimise your costs by supporting your manufacturing processes. Special solutions from SwissChuck are d esigned to generate sustained added value. Simply said: our products will let...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 3

SwissChuck Precision Workholding Sectors Pages Thumbnails with examples of workpieces

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 4

LEVER CHUCK 2x3 FL 150 So Workpieces: Operation: Impellers Grinding of OD contours in the compression area Clamping Task - Precise clamping of different workpieces · OD clamping on shaft on two planes · Quick change-over of top jaws; without regrinding of the clamping diameters · Taking into account the possible collision points on the machine Clamping System – 2x3 jaw lever chuck · 3 jaws, concentric clamping · Compensating function between the two clamping planes (Compensation of diameter tolerances on the clamping diameters) · Clamping locations arranged on two different planes ·...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 5

SwissChuckPrecision WorkholdingSuitability as per machining process: 2x3 FL 150 So - With or without centrifugal force compensation Hard turning Combination turning/hard turning F . Explanation of symbols: SwissChuck.com Technical characteristics Max. OD diameter 150 mm Overall height (without top jaws) 91 mm

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 6

4 AFL 200 So Tungsten carbide hobs of varying dimensions Grinding of tooth profile Workpieces: Operation: Clamping task - Clamping of workpiece between centers ■ Rigid angular drive coupling of workpieces ■ Simple change-over between different workpieces ■ Requires transfer of high torque Clamping system - 4-jaw compensating lever chuck ■ Compensating clamping with 2 or 4 jaws ■ Low interference contour for longitudinal grinding ■ Exchangeable jaws ■ Exchangeable centers ■ Sealed unit ■ Hydraulically actuated

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 7

Suitability as per machining process: E Combination turning/hard turning Explanation of symbols: SwissChuck.com Technical characteristics Max. OD diameter Overall height (without top jaws) Max. actuating pressure Max. RPM

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 8

Workpieces: milling cutter Operation: Grinding of thread profile Clamping tasks - Precise and rigid clamping of varying workpieces ■ External clamping with short clamping lengths ■ Using axial end-stop with checking for the presence of the workpiece ■ Quick change of top jaws, without need for regrinding of the clamping location ■ Taking into account the interfering contours on the machine side Clamping system - 5 Inclined bolts chuck with jaws ■ Concentric clamping ■ Rigidly guided inclined bolts ■ Sufficient stroke for unimpeded loading and unloading ■ Exchangeable end-stops ■...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 9

Suitability as per machining process: E Combination turning/hard turning Explanation of symbols: SwissChuck.com Technical characteristics Max. OD diameter Overall height (without top jaws) Max. actuating pressure Max. RPM

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 10

PRECISION FOUR-JAW CLAMPING CHUCK 4 OVEK 450 So Workpieces: Operations: Polygon tool holders Grinding the polygon and the adjacent front end Clamping task – Clamping and aligning the workpieces in the flanks of the four grooves – Enough opening stroke to load the work piece C6 with a diameter of 130mm at the rear end · requires a radial jaw stroke of 41 mm – Plunge for ø90 of 200 mm – Stable clamping Clamping system – Hydraulically operated four-jaw chuck with special functions · fast radial stroke of 39 mm · precision radial stroke of 2 mm · opposite pairs of jaws controlled separately –...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 11

SwissChuckPrecision Workholding / Suitability as per machining process: Clamping position Loading position Explanation of symbols: SwissChuck.com Eccentric grinding Hard turning Combination turning/hard turning F . Technical characteristics Number of lines: • Hydraulic 4

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 12

TOOL GRIND CHUCK OFTGC 2-20 So | 18-36 So | 34-52 So Work pieces: Operations:  HSS or carbide tap HSS or carbide drill HSS or carbide cutter Grinding tools of solid material Clamping task – Centric holding of blanks with high run-out accuracy – Stable clamping of the work pieces – Covering a wide clamping range Clamping system – Hydraulically operated collet chuck – Precision interface between clamping chuck and add-on parts – Aligning not necessary – Clamping range with three chucks from 2 mm to 52 mm – Clamping chuck is protected and lubricated by an oil-carrying air purge s ystem...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 13

Suitability as per machining process: Hard turning OFTGC 2-20 So | OFTGC 18-36 So | OFTGC 34-52 So E Combination turning/hard turning Explanation of symbols: SwissChuck.com Technical characteristics Outside diameter Overall height Max. rpm Max. clamping force Run-out accuracy Number of lines: • Hydraulic • Pneumatic Pressure up to

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 14

COMPENSATING LEVER CHUCK Suitability as per machining process: Work pieces: Operations:  Eccentric grinding HSS or carbide tap HSS or carbide drill HSS or carbide cutter Grinding tools of solid material E Combination turning/hard turning Explanation of symbols: SwissChuck.com Clamping task – Positioning of the blanks between centers – Precise, deformation-free clamping of the work pieces at the width across flats – Covering a wide clamping range Clamping system – Hydraulically operated lever chuck – Slip stick free movements of the levers – Interchangeable centre points with precision...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II - 15

Suitability as per machining process: 2x3 ZLH 180 So Work pieces: Operations:  Shafts for textile machines Turning the complete shaft end C Turning E Combination turning/hard turning Explanation of symbols: SwissChuck.com Clamping task – Stable and precise clamping at defined clamping positions – Prevention of disruptions or damage to the work pieces, caused by swarf Clamping system – Cylinder operated chuck with 2 x 3 centrically inclined bolts – Use of a bell with pre-centring disk in order to prevent swarf entering the clamping area – Strong and stable clamping by applying the inclined...

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