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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II

CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II
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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II

Product catalog summary
Overview
SwissChuck specializes in custom clamping solutions designed to optimize manufacturing processes, enhance performance, and increase productivity. The company emphasizes early involvement in project planning to maximize benefits.
Projects & Engineering
SwissChuck forms project teams to tackle complex tasks, working closely with clients to develop effective solutions. The engineering team converts these solutions into production-ready products, including detailed drawings and 3D models.
Quality & Manufacturing
SwissChuck maintains high standards in manufacturing and testing, ensuring quality work and successful outcomes for clients.
Special Clamping Solutions
  • Lever Chuck: Precise clamping of impellers with a 2x3 jaw lever system.
  • Compensating Lever Chuck: High torque transfer for tungsten carbide hobs.
  • Inclined Bolts Chuck: Rigid clamping for milling cutters with quick jaw changes.
  • Precision Four-Jaw Clamping Chuck: Stable clamping for polygon tool holders.
  • Tool Grind Chuck: Hydraulically operated for centric holding of blanks.
  • Slant Jaw Chuck: Stable clamping for textile machine shafts.
  • Swivel Finger Chuck: Quick changeover for bevel gears and cam rings.
  • Precision Power Chuck: Low deformation clamping for sealing rings.
  • Special Mandrels: Efficient clamping of bearing rings with pneumatic checks.
Technical Characteristics
Each clamping solution includes specifications such as maximum diameter, clamping force, RPM, and suitability for machining processes like grinding, turning, and milling.
Conclusion
SwissChuck's bespoke clamping solutions are engineered to meet specific industrial needs, ensuring high precision, efficiency, and adaptability across various sectors including tooling, medical technology, automotive, and industrial engineering.
Detailed Clamping Systems
  • TRITON®-PLUS 370: Precision 3-jaw chuck with a large through bore, suitable for small and large workpieces.
  • 3 HSKCHS 400 So: Hydraulically operated three-jaw indexing chuck for high run-out accuracy.
  • 2 OVEK-M 270 So: Hydraulically operated two-jaw chuck with retractable centering mandrel.
  • HSCH 280 So: Hydraulically operated sevenfold precision indexing chuck.
  • VARKO 200 So: 3-jaw console chuck with adjustable console jaws.
  • 2Z 3A 200 So: Two-part clamping system with concentric and compensating chucks.
  • 6 OVARZ 448 So | 6 OVARZV 448-50 So: Hydraulically operated six-jaw chuck for large crankshafts.
  • 2 AFLD 230 So: Hydraulically operated twist finger type console chuck.
  • MAS So: Synchronous machining of both shaft ends with vertical loading.
  • 3 SKGCH 315 So: Hydraulically operated three-jaw precision indexing chuck.
Clamping Chuck Types
  • Clamping Chuck: Cylinder-operated system with interchangeable collets.
  • Spring Finger Chuck: Operates with spring force and integrated into a hydrostatic central bearing.
  • Twist Finger Axial Clamping Chuck: Ensures high run-out accuracy with sensitive centring jaws.
  • Indexing Chuck: Designed for machining parts parallel to the axis with indexing capabilities.
  • Hydraulic Two-Jaw Compensating Chuck: Features a compensating chucking system with hydraulic interfaces.
Technical Characteristics
Each chuck type has specific dimensions, clamping forces, permissible RPMs, and hydraulic/pneumatic line requirements.
Suitability for Machining Processes
Chucks are suitable for various machining processes including cylindrical grinding, eccentric grinding, turning, hard turning, and milling/drilling.
Special Solutions and Customization
SwissChuck offers tailor-made solutions for specific workpiece clamping needs, emphasizing precision and customization.
Contact Information
SwissChuck AG is located in Effretikon, Switzerland, offering services and sales support.
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Catalog excerpts

CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-1

CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-2

BESPOKE SPECIAL SOLUTIONS You define the task and we develop and implement the solution! Special clamping chucks are tailor-made products. They are adapted to your specific requirements. The designs are matched to the work piece and to the individual machine concepts. Moreover, at SwissChuck you benefit from know-how that has been gained over decades and from using the most modern technologies. It is our aim to minimise your costs by supporting your manufacturing processes. Special solutions from SwissChuck are d esigned to generate sustained added value. Simply said: our products will let you...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-3

SwissChuck Precision Workholding Sectors Pages Thumbnails with examples of workpieces

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-4

LEVER CHUCK 2x3 FL 150 So Workpieces: Operation: Impellers Grinding of OD contours in the compression area Clamping Task - Precise clamping of different workpieces · OD clamping on shaft on two planes · Quick change-over of top jaws; without regrinding of the clamping diameters · Taking into account the possible collision points on the machine Clamping System – 2x3 jaw lever chuck · 3 jaws, concentric clamping · Compensating function between the two clamping planes (Compensation of diameter tolerances on the clamping diameters) · Clamping locations arranged on two different planes · Sufficient...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-5

SwissChuckPrecision WorkholdingSuitability as per machining process: 2x3 FL 150 So - With or without centrifugal force compensation Hard turning Combination turning/hard turning F . Explanation of symbols: SwissChuck.com Technical characteristics Max. OD diameter 150 mm Overall height (without top jaws) 91 mm

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-6

4 AFL 200 So Tungsten carbide hobs of varying dimensions Grinding of tooth profile Workpieces: Operation: Clamping task - Clamping of workpiece between centers ■ Rigid angular drive coupling of workpieces ■ Simple change-over between different workpieces ■ Requires transfer of high torque Clamping system - 4-jaw compensating lever chuck ■ Compensating clamping with 2 or 4 jaws ■ Low interference contour for longitudinal grinding ■ Exchangeable jaws ■ Exchangeable centers ■ Sealed unit ■ Hydraulically actuated

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-7

Suitability as per machining process: E Combination turning/hard turning Explanation of symbols: SwissChuck.com Technical characteristics Max. OD diameter Overall height (without top jaws) Max. actuating pressure Max. RPM

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-8

Workpieces: milling cutter Operation: Grinding of thread profile Clamping tasks - Precise and rigid clamping of varying workpieces ■ External clamping with short clamping lengths ■ Using axial end-stop with checking for the presence of the workpiece ■ Quick change of top jaws, without need for regrinding of the clamping location ■ Taking into account the interfering contours on the machine side Clamping system - 5 Inclined bolts chuck with jaws ■ Concentric clamping ■ Rigidly guided inclined bolts ■ Sufficient stroke for unimpeded loading and unloading ■ Exchangeable end-stops ■ Exchangeable...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-9

Suitability as per machining process: E Combination turning/hard turning Explanation of symbols: SwissChuck.com Technical characteristics Max. OD diameter Overall height (without top jaws) Max. actuating pressure Max. RPM

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-10

PRECISION FOUR-JAW CLAMPING CHUCK 4 OVEK 450 So Workpieces: Operations: Polygon tool holders Grinding the polygon and the adjacent front end Clamping task – Clamping and aligning the workpieces in the flanks of the four grooves – Enough opening stroke to load the work piece C6 with a diameter of 130mm at the rear end · requires a radial jaw stroke of 41 mm – Plunge for ø90 of 200 mm – Stable clamping Clamping system – Hydraulically operated four-jaw chuck with special functions · fast radial stroke of 39 mm · precision radial stroke of 2 mm · opposite pairs of jaws controlled separately – Accurately...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-11

SwissChuckPrecision Workholding / Suitability as per machining process: Clamping position Loading position Explanation of symbols: SwissChuck.com Eccentric grinding Hard turning Combination turning/hard turning F . Technical characteristics Number of lines: • Hydraulic 4

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-12

TOOL GRIND CHUCK OFTGC 2-20 So | 18-36 So | 34-52 So Work pieces: Operations:  HSS or carbide tap HSS or carbide drill HSS or carbide cutter Grinding tools of solid material Clamping task – Centric holding of blanks with high run-out accuracy – Stable clamping of the work pieces – Covering a wide clamping range Clamping system – Hydraulically operated collet chuck – Precision interface between clamping chuck and add-on parts – Aligning not necessary – Clamping range with three chucks from 2 mm to 52 mm – Clamping chuck is protected and lubricated by an oil-carrying air purge s ystem against...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-13

Suitability as per machining process: Hard turning OFTGC 2-20 So | OFTGC 18-36 So | OFTGC 34-52 So E Combination turning/hard turning Explanation of symbols: SwissChuck.com Technical characteristics Outside diameter Overall height Max. rpm Max. clamping force Run-out accuracy Number of lines: • Hydraulic • Pneumatic Pressure up to

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-14

COMPENSATING LEVER CHUCK Suitability as per machining process: Work pieces: Operations:  Eccentric grinding HSS or carbide tap HSS or carbide drill HSS or carbide cutter Grinding tools of solid material E Combination turning/hard turning Explanation of symbols: SwissChuck.com Clamping task – Positioning of the blanks between centers – Precise, deformation-free clamping of the work pieces at the width across flats – Covering a wide clamping range Clamping system – Hydraulically operated lever chuck – Slip stick free movements of the levers – Interchangeable centre points with precision interface...

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CLAMPING TECHNOLOGY SPECIAL SOLUTIONS II-15

Suitability as per machining process: 2x3 ZLH 180 So Work pieces: Operations:  Shafts for textile machines Turning the complete shaft end C Turning E Combination turning/hard turning Explanation of symbols: SwissChuck.com Clamping task – Stable and precise clamping at defined clamping positions – Prevention of disruptions or damage to the work pieces, caused by swarf Clamping system – Cylinder operated chuck with 2 x 3 centrically inclined bolts – Use of a bell with pre-centring disk in order to prevent swarf entering the clamping area – Strong and stable clamping by applying the inclined bolt...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.