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Industrial Heat Transfer Solutions

Industrial Heat Transfer Solutions
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Industrial Heat Transfer Solutions

Product catalog summary
Introduction
The document provides an in-depth analysis of Brazed Plate Heat Exchangers (BPHEs), focusing on their benefits, applications, and manufacturing technologies. BPHEs are highlighted for their compact size, efficiency, and versatility in industrial settings.
Key Benefits
  • Tailored Solutions: BPHEs are customized for specific applications, ensuring energy-efficient performance.
  • Economical and Versatile: They save space and cover a wide range of capacities compared to traditional heat exchangers.
  • Innovative Design: Patented designs like true dual and double-wall BPHEs enhance performance.
  • Compliance and Testing: BPHEs comply with ISO standards and undergo rigorous testing.
BPHE Concept
BPHEs consist of corrugated channel plates brazed together, allowing efficient heat transfer. They offer various flow configurations to meet specific thermal requirements.
Product Quality and Assurance
  • Manufactured using advanced technology, ensuring high quality and reliability.
  • Each unit is traceable and undergoes rigorous testing.
  • Continuous innovation ensures BPHEs meet industry needs.
Industrial Applications
BPHEs are used in oil cooling, ORC systems, and air dryers, valued for robustness and minimal maintenance.
Specifications and Applications
BPHEs handle deionized water and are suitable for natural gas and steam systems, offering high thermal efficiency.
Steam Systems
BPHEs are adaptable for complex steam systems, with software for accurate selection.
Marine Applications
SWEP provides marine Type Approvals for applications like fuel heaters, ensuring compliance with Classification Societies.
Manufacturing and Quality Control
SWEP employs SPC, Six Sigma, and Lean manufacturing, ensuring high-quality production.
Research and Development
SWEP's R&D facilities test heat transfer capacity and use simulation for product development.
Product Range
SWEP offers various BPHE types, each designed for specific applications.
Professional Support
SWEP provides software and handbooks for optimal BPHE selection.
Overview of BPHE Types
  • E-type: High efficiency for low-pressure applications.
  • M-type: Compact and versatile hybrid PHE.
  • BDW-type: Double Wall design for high efficiency and leak prevention.
  • D-type: Dual-circuit design for chillers and refrigeration.
Special Solutions
  • T-reg: Water-to-water heat exchanger for plastic molding.
  • ADWIS: Compact air-dryer system for moisture removal.
Installation Guidelines
  • Ensure counter-current fluid flow.
  • Install filters for media with large particles.
  • Mount BPHEs vertically for two-phase applications.
  • Use vibration absorbers to prevent damage.
Denomination and Mounting
Details on BPHE denomination, connection execution, and mounting options.
Welding and Connection Loads
Guidelines for welding and connection loads to ensure safety.
Accessories
SWEP offers accessories like flanges and support legs for ease of installation.
Cleaning and Maintenance
BPHEs are generally self-cleaning, with CIP systems available for high fouling cases.
Mechanical Support and Accessories
SWEP provides support legs and mounting kits for easy assembly.
Standard Connection Types
Various connection types are available for BPHEs.
Design Data Sheet
Fields for specifying heat load, media, and other parameters for different applications.
Contact Information
Customers can contact SWEP representatives for additional information.
Environmental Commitment
SWEP is ISO 14001 certified, emphasizing environmental standards.
See more

Catalog excerpts

Industrial Heat Transfer Solutions-1

CHALLENGE EFFICIENCY INDUSTRIAL HEAT TRANSFER SOLUTIONS

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Industrial Heat Transfer Solutions-2

OUR BPHE CONCEPT The compact Brazed Plate Heat Exchanger (BPHE) is constructed as a plate package of corrugated channel plates with a filler material between each plate. During the vacuum-brazing process, the filler material forms a brazed joint at every contact point between the plates, creating complex channels. The BPHE allows media at different temperatures to come into close proximity, separated only by channel plates that enable heat from one media to be transferred to the other with very high efficiency. The concept is similar to the older plate and frame technology, but without the gaskets...

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BENEFITS Our experience and expertise have been gained all over the world across a wide range of applications in many different climates. We aim to maximize the performance and at the same time minimize the amount of material used. This has environmental benefits, keeps costs down and reduces exposure when material prices increase. Other benefits of our BPHEs include: Tailored: Optimized and customized Performance: Reliable, energy-efficient and cost-effective Economical: Optimal material usage Versatile: Cover a wide range of cooling and heating capacities Competitive: Save space compared with...

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OUR BPHES ARE SUPERIOR Products • We have the widest range of BPHEs in the world. High-quality products and services • • • We have ISO 9001 and ISO 14001 approval. We use SPC (Statistical Process Control) in all steps of our production. We offer full traceability using the unique serial number on each unit, which enables us to trace the unit to its raw material, press line and tools, furnace and pressure test equipment. We thoroughly investigate claims, and the result whether it is a line or field failure is always taken seriously. The results of claims are monitored and followed up statistically...

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Industrial Heat Transfer Solutions-5

all new product development to optimize performance and material utilization. We produce tools in-house, because we know that a few hundredths of a millimeter makes a difference to the product's strength. We have our own laboratory for one- and two-phase applications. We have several patented designs and solutions such as true dual, double wall and air dryer. Our dedicated innovation team constantly pushes the limit. We verify all new products in our heat transfer laboratory before they are released to the market. Our calculation software is continuously updated with the latest laboratory results...

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INDUSTRIAL APPLICATIONS Our BPHEs are robust, compact, cost-effective and reliable over long periods with minimal maintenance – all vital qualities in industrial applications. We bring immense international experience to this area, which includes cooling for oil, laser and electronic systems. Our BPHEs are also suitable for fuel oil heating and highly efficient cogeneration (CHP) systems. The BPHE's flexible design and the ability to customize both the plate and brazing materials frequently mean unbeatable performance compared with conventional heat exchangers. Oil cooling Our wide range of BPHEs...

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Industrial Heat Transfer Solutions-7

INDUSTRIAL APPLICATIONS Laser and electronics cooling Laser and electronic equipment is often cooled using purified (e.g. deionized) water as a coolant in order to protect sensitive components. Water in this condition can have undesirable effects on cooling systems, but we have a reliable solution. Our nickel-brazed BPHEs meet the strict demands imposed on materials by deionized water. Gas systems Our modular product portfolio offers the opportunity to customize compact Brazed Plate Heat Exchangers for applications like natural gas evaporation/condensation and heat/cooling, as well as industrial...

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Industrial Heat Transfer Solutions-8

MANUFACTURING For us, the keys to world-class manufacturing are competence and efficiency. Over the years, we have acquired enormous competence in every aspect of BPHE manufacturing. This is reflected in the recent opening of our new state-of-the-art factory in Suzhou, China, which joins our others in Sweden, Switzerland, the United States, Malaysia and Slovakia. We use Statistical Process Control (SPC) throughout manufacturing to analyze and evaluate the mass of production data and to identify deviations from control values. Alongside SPC, we use Six Sigma to control defects and Lean manufacturing...

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PROFESSIONAL SUPPORT SSP – the soft way to get hard facts You can easily identify the optimal BPHE solution for your application using our dimensioning software, SSP, which handles Single phase, Condenser and Evaporator calculations. Its advanced calculation models use your input data to calculate which BPHE will be most efficient for your application. The software is available for download free of charge (see www.swep.net), and is easy to use thanks to its intuitive user interface. applications: everything from the basics of heat transfer to discussions of specific applications. Quick selector...

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Industrial Heat Transfer Solutions-11

A BPHE TYPE FOR EVERY NEED The flexibility of our BPHEs makes them an excellent choice for many applications. The wide range of plate sizes, plate pattern combinations and connections enables a virtually unlimited number of combinations. You should be able to find a solution for your application among the models below. B-type The B-type is our original BPHE. Its unique plate geometry, modular design and economical long manufacturing runs mean the product is easy to customize for many different applications. Evaporators SWEP has developed a wide range of distribution systems, ranging from the...

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Industrial Heat Transfer Solutions-14

SPECIAL SOLUTIONS SWEP works close to its customers, which has resulted in the creation of a range of special solutions for specific applications. One example is T-reg, a single phase water-towater heat exchanger combined with an electrical heater which is developed for the plastic molding industry. Another fine example of SWEP's ability to develop tailor-made solutions is ADWIS, a very compact air-dryer that combines two BPHEs with an integrated separator in a modular design. ADWIS Refrigerated air dryer systems are commonly used to remove moisture from compressed air. This is necessary to prevent...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.