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Case Study: Protecting Power Station Performance with gap-free conductivity monitoring data

Case Study: Protecting Power Station Performance with gap-free conductivity monitoring data

Case Study: Protecting Power Station Performance with gap-free conductivity monitoring data

Product catalog summary
Introduction
Swan Analytical UK Ltd. has developed a new technology for continuous conductivity monitoring in power and industrial water/steam systems, eliminating downtime associated with traditional methods.
Case Study Overview
The South Humber Bank Power Station evaluated Swan's AMI CACE technology, which avoids gaps in data streams, reduces costs, and lowers labor requirements by eliminating the need for monthly resin replenishment.
Power Station Background
The South Humber Bank Power Station is a 1,365 MW combined cycle gas turbine plant. It uses once-through cooling with water intake from the River Humber estuary.
Importance of Conductivity Monitoring
Conductivity monitoring is crucial for detecting dissolved substances that can cause corrosion in power station assets, potentially leading to costly shutdowns.
Corrosion Prevention
Conductivity monitoring provides early warnings of corrosion risks by detecting contaminants that could harm the magnetite layer protecting steel surfaces.
Conductivity After Cation Exchange (CACE)
Traditional CACE instruments require regular resin replacement, causing monitoring interruptions. Swan's AMI CACE uses electro-deionisation (EDI) for continuous resin regeneration, eliminating the need for resin replacement.
Monitoring at South Humber Bank
The power station uses continuous monitors for various parameters, including CACE, to ensure operational efficiency and safety.
Advantages of Continuous Monitoring
Continuous monitoring systems provide a complete process overview and detect sudden changes, improving response times and operational control.
Conclusion
Swan's EDI technology offers significant operational cost savings and enhances the protection of valuable power station assets.
Company Information
Swan Analytische Instrumente AG is a global leader in online analytical monitoring systems, with a strong focus on innovation and a wide range of applications.
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Catalog excerpts

Case Study: Protecting Power Station Performance with gap-free conductivity monitoring data-1

ANALYTICAL INSTRUMENTS Protecting Power Station performance with gap-free conductivity monitoring data Swan Analytical UK Ltd. Unit 3 The Steading, Copthill Farm Deeping Road Stamford PE9 4TD

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Case Study: Protecting Power Station Performance with gap-free conductivity monitoring data-2

In an ideal world, continuous monitors would monitor continuously, but for some instruments downtime is necessary whilst service operations are undertaken. To overcome this, Swan Analytical Instruments has developed a new technology for power and industrial water/steam monitoring systems to enable uninterrupted operation. Chemists at the South Humber Bank Power Station (UK) have evaluated this innovative conductivity instrumentation, demonstrating its ability to avoid gaps in vital data streams, whilst also saving costs and lowering labour requirements. Swan's AMI CACE (Conductivity After Cation...

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Case Study: Protecting Power Station Performance with gap-free conductivity monitoring data-3

In order to continuously monitor the potential threat from corrosive contaminants, it is necessary to remove the treatment chemicals from samples so that the underlying conductivity can be measured. This is achieved within the measurement instrument by passing the water sample through a cation exchange resin. Conductivity after Cation Exchange (CACE) In conventional CACE instruments a resin column changes contaminants into their acid form which amplifies the conductivity, allowing early detection of low level contaminants. Alkalizing agents can mask the contaminants as the column removes them...

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Case Study: Protecting Power Station Performance with gap-free conductivity monitoring data-4

CACE monitoring - without resin replacement The innovative technology employed by Swan's AMI CACE is electro-deionisation (EDI); a process in which the ion exchange resin is regenerated in place, continuously. Ions present in the feed-water pass through ion exchange membranes to a concentrate stream, and are thereby separated from the sample. The protons and hydroxide ions needed for regeneration are generated by water electrolysis, which eliminates the requirement for regeneration chemicals, and this means that it is possible to eliminate alkalizing agent up to specific conductivities of over...

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Case Study: Protecting Power Station Performance with gap-free conductivity monitoring data-5

SWAN AMI CACE Conductivity before and after cation exchange with an EDI module for automatic, continuous resin regeneration. Save operating costs and measure more safely for constantly dependable data. Automatic calculation and display of alkalizing agent concentration and pH (VGB-directive 450L). Continuous monitoring of • Specific Conductivity • Acid Conductivity • pH Value or Alkalizing agent No Costly Resin Columns Required: No Resin Exchange. No Maintenance. No Chemicals. Company Introduction Swan Analytische Instrumente AG is a privately owned company, headquartered in Switzerland. As a...

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