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Euro Catalogue: Endmills

Euro Catalogue: Endmills

Product catalog summary

Overview: The document is a technical catalogue from Sutton Tools, providing a comprehensive guide on endmills designed for various milling applications. It focuses on cost-effective machining solutions for tasks such as slotting, finishing, roughing, and profiling. The catalogue includes specifications, materials, surface finishes, geometries, and applications for each type of endmill.

Specifications: Endmills are available in different configurations, including stub, regular, and long reach, with options for 2, 3, 4, and 6 flutes. They are categorized by geometry, material, and application suitability, with key specifications including diameter, length, shank form, and tolerance. The document lists catalogue codes for easy reference and details endmills suitable for materials with tensile strengths ranging from 1000 N/mm² to 1400 N/mm².

Materials and Surface Finishes: The endmills are made from High-Speed Steel (HSS) with 8% cobalt content or SPM material, providing enhanced durability and performance. Surface finishes include Bright (Brt), Titanium Aluminum Nitride (TiAlN), Chromium Nitride (CrN), and Titanium Carbonitride (TiCN), which improve tool life and cutting efficiency.

Standards and Tolerances: The endmills conform to DIN standards such as DIN 327D, DIN 844K, and DIN 844L. Shank tolerances are specified as h6, ensuring precision in machining operations.

Applications and Material Compatibility: The document outlines the compatibility of endmills with various materials, including steels, stainless steels, cast irons, titaniums, nickels, coppers, aluminiums, and plastics. It provides detailed information on the hardness, tensile strength, and elongation properties of these materials, indicating optimal and effective use cases for each type of endmill.

Geometries and Applications: Various geometries such as R30º, R50º, and R55º are described, each optimized for specific applications like precision finish milling, roughing, and working with stainless steels or titanium alloys. The geometries are designed to reduce chatter and allow for heavy cuts.

Product Codes and Availability: Each endmill is associated with a catalogue code and item number. Some products are available on request as special manufacture, subject to lead time.

Key Features: The document highlights features such as variable flute helix for chatter-free milling, optimized geometry for specific materials, and the use of TiAlN for longer tool life. It also notes the suitability of endmills for different hardness levels and material types.

Key Data from Tables: The tables provide a detailed breakdown of material properties and the corresponding endmill suitability. For example, mild steels with hardness below 200 HB and tensile strength between 200-400 N/mm² are suitable for all listed endmills, while hardened steels require specific configurations.

Conclusion: This document serves as a valuable resource for selecting the appropriate endmill for specific machining tasks, ensuring efficiency and cost-effectiveness in manufacturing processes.

Catalog excerpts

Endmills Cost effective machining - Solutions for slotting, finishing, roughing & profiling - 8% Co & PM grades of HSS - Various shank styles to suit your needs - Short & Long Series - General purpose & Application specific geometries Endmills

Open the catalog to page 1

Stub, 2 Flute, R30 N Stub, 2 Flute, R30 N Long, 2 Flute, R30 N Long, 2 Flute, R30 N Stub, 2 Flute, R30 UNI Stub, 2 Flute, R30 UNI Regular, 2 Flute, R40 Al Regular, 2 Flute, R40 Al Regular, 2 Flute, R40 Cu Long Reach, Ballnose, 2 Flute, R30 N Stub, Ballnose, 2 Flute, R30 UNI Page Catalogue Code E179 E180 E183 E184 E108 E109 E110 E111 E112 E224 E118 Material HSS Co.8 SPM HSS Co HSS Co.8 SPM Surface Finish Brt TiAlN Brt TiAlN Brt TiAlN Brt TiAlN CrN TiCN TiAlN Colour Ring & Application N UNI Al Cu N UNI Standard DIN 327D DIN 844L DIN 327D DIN 844K DIN 844K - DIN 327D Type of Cut Slotting Profiling...

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Stub, 3 Flute, R30 N Stub, 3 Flute, R30 N Stub, 3 Flute, R30 N, Keyway Stub, 3 Flute, R30 N, Keyway Regular, 3 Flute, R45 W Regular, 3 Flute, R45 W Long, 3 Flute, R40 W Long, 3 Flute, R40 W Regular, 4&6 Flute, R30 N Regular, 4&6 Flute, R30 N Long, 4&6 Flute, R30 N Long, 4&6 Flute, R30 N Regular, 4 Flute, R30/32, Harmony Long, 4 Flute, R30/32, Harmony Regular, 4 Flute, R50 VA Regular, 2 Flute, R30, Threaded Long, 2 Flute, R30, Threaded Regular, Ballnose, 2 Flute, R30, Threaded Regular, 3 Flute, R30, Threaded Regular, 4&6 Flute, R30, Threaded Long, 4 Flute, R30, Threaded E187 E188 E232 E240 E121...

Open the catalog to page 3

Regular, 3-6 Flute, R30, NF Regular, 3-6 Flute, R30, NF Long, 3-6 Flute, R30, NF Long, 3-6 Flute, R30, NF Regular, 3-6 Flute, R30, NR Regular, 3-6 Flute, R30, NR Long, 3-6 Flute, R30, NR Long, 3-6 Flute, R30, NR Stub, 3-4 Flute, R30, HR Stub, 3-4 Flute, R30, HR Regular, 4-6 Flute, R30, HR Regular, 4-6 Flute, R30, HR Long, 4-6 Flute, R30, HR Long, 4-6 Flute, R30, HR Page Catalogue Code E201 E202 E205 E206 E140 E141 E148 E149 E162 E163 E166 E167 E174 E175 Material HSS Co.8 HSS Co Surface Finish Brt TiAlN Brt TiAlN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Brt TiCN Colour Ring & Application N N Soft-Medium...

Open the catalog to page 4

Regular, 3-5 Flute, R30 UNI, NR Regular, 3-6 Flute, R45 UNI, HRS Regular, 3 Flute, R35, WR Regular, 3 Flute, R35, WR Long, 3 Flute, R35, WR Long, 3 Flute, R35, WR Regular, 4 Flute, R55 VA Regular, 4 Flute, R30 Ti Regular, 4 Flute, R30 Ti Regular, 4-5 Flute, R30, HR Long, 4-5 Flute, R30, HR E150 E151 E152 E153 E154 E155 E157 E158 E159 E176 E177 SPM TiAlN Brt TiAlN Brt TiAlN Brt TiAlN UNI W VA Titanium Alloys H DIN 844K DIN 844L DIN 844K DIN 844K DIN 844K DIN 844L Roughing h6 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •...

Open the catalog to page 5

45º HR B (js14) d1 l1 l2 l3 d2 (h6) z Price Item # Price Item # Price Item # Price Item # Catalogue Code E162 E163 Discount Group B0402 B0404 Material HSS Co HSS Co Surface Finish Brt TiCN Colour Ring & Application Med-Hard 22-40HRc Med-Hard 22-40HRc Geometry R30º HR R30º HR Shank Form (DIN 1835) B B Shank Tolerance h6 h6 d1 (js14) d2 z Item # Item # - For roughing applications - HR geometry allows for heavy cuts, in harder materials - Suitable for materials up to 1300 N/mm2 - TiCN for longer tool life Endmills Stub, 3-4 Flute, R30, HR 12 73 16 12 3 E162 1200 E163 1200 16 79 19 16 3 E162 1600...

Open the catalog to page 26

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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