Manual Superwind sw 350
Manual Superwind sw 350
The document introduces the Superwind 350 wind generator, emphasizing its quality and reliability. It stresses the importance of accurate assembly and proper wiring for optimal performance. Contact information for the manufacturer, superwind GmbH, and product labeling details, including serial number and nominal voltage, are provided.
Potential dangers such as mechanical and electrical hazards are outlined. Warnings include avoiding contact with the spinning rotor and risks of electrical fires from insufficiently dimensioned cables. Safety measures for battery handling are also discussed.
Technical specifications include nominal power, wind speed requirements, rotor diameter, and material. The aerodynamic rotor control system adjusts blade pitch for optimal power output and safety.
A packing list ensures all components are present before assembly. Recommended tools include screwdrivers, spanners, wire strippers, and a multimeter. Optional accessories like mast sets and electrical components are listed.
Guidelines emphasize the need for qualified personnel. Wiring diagrams for 12V and 24V systems with charge regulators are included, along with notes on alternative charge regulators.
Instructions for mounting the wind generator on various mast types are detailed, covering precautions, rotor assembly, and wind vane installation.
A checklist for commissioning the wind generator is provided. Operational instructions include safety measures, power control, and overspeed protection. Expected annual power production is discussed.
Periodic inspections are recommended for rotor blades, bolted connections, bearings, seals, and the electrical system. Maintenance procedures ensure long-term reliability.
Common issues such as the generator not starting or insufficient power output are addressed with troubleshooting steps.
Information on repairs and a list of spare parts are provided for maintenance and replacement needs.
The manual concludes with warranty information, emphasizing the user's responsibility for proper installation and operation.
Wires: Wire cross-section depends on length and voltage. For 12V systems, it ranges from 6 mm² to 50 mm², and for 24V systems, from 2.5 mm² to 25 mm². Use tinned braids for marine applications to prevent corrosion. Ensure cables are UV resistant and properly insulated. Strain relief is necessary for cables weighing over 5 kg.
Battery: Primarily used for charging batteries, a charge regulator is recommended to prevent overcharging. Lead-acid batteries are common, with solar batteries preferable for longevity and maintenance-free nature. Ensure proper ventilation to prevent hydrogen gas accumulation.
Charge Regulator: The SCR Marine charge regulator is recommended for effective battery charging. It should be installed close to the battery, with lines no longer than 1 meter. Ensure correct polarity to avoid damage.
Fuses: Install fuses in the positive line between the wind generator and battery, and between the battery and charge regulator. Use 40A slow-blow fuses for 12V systems and 20A for 24V systems. Fuses should be placed close to the battery but not in the same compartment.
Stop Switch: Optional if a charge regulator is installed, but recommended for marine applications to shut down the wind turbine in heavy weather. It is obligatory if no charge regulator is used, to prevent overcharging.
Earthing: Proper earthing is essential to protect against lightning and overvoltage. Consult a local electrician for guidance based on local conditions.
Precautions: Ensure the mast can withstand the wind generator's load. Work on calm days and disconnect batteries during installation. Avoid approaching the rotor while it is running.
Mast Mounting: Ensure no obstructions within 650 mm below the mast top. The yaw shaft fits various mast tube sizes, and proper lubrication is necessary during assembly. For 60.3 mm or 60.0 mm mast tubes, specific preparation steps are required, including deburring and drilling holes for screws.
- Axial Fixation: Ensure screws extend into the groove of the yaw shaft without touching it to maintain vibration and impact sound absorption.
- Mast Tube Requirements: The inner diameter must fit the yaw shaft, and the outer diameter should not exceed 70 mm to avoid obstruction by rotor blades.
- Preparation: Deburr the tube ends, file off welding seams, and drill holes as specified. Use appropriate screws for axial fixation without touching the yaw shaft.
- Wind Vane: Attach to the generator's rear cover using socket cap screws.
- Rotor Assembly Methods: Two methods are provided, with method b (pre-mounting the rotor) recommended for ease.
- Rotor Blades: Ensure blades are from the same set to maintain balance. Attach using TUFLOK-coated screws to prevent loosening.
- Check List: Verify installation of mast, earthing, electrical system, and wind generator components.
- Safety Instructions: Ensure no contact with the running rotor and avoid operation without electrical load.
- RUN and STOP: Use the stop switch to halt the generator safely. Avoid manual stopping of the rotor.
- Power Control: The rotor control system adjusts blade pitch to maintain constant power output.
- Overspeed Protection: The system responds to aerodynamic and centrifugal forces to maintain safety even without electrical loads.
- Periodic Inspections: Conduct annual checks on rotor blades, bolted connections, bearings, slip rings, and corrosion protection.
- Electrical System: Inspections should be performed by qualified personnel, ensuring all connections are tight and free from corrosion.
No special maintenance is required for the Superwind system, but periodic inspections should be conducted every 12 months. Key components to check include the carbon brush, O-ring seal, plastic cap, slip rings, and guide.
If issues arise after installation, most can be resolved using the troubleshooting guide. Key warnings include avoiding the running rotor, not stopping the rotor by hand, and being cautious with live electrical systems. Essential tools for troubleshooting are a multimeter and an anemometer.
- Wind generator does not start: Check for sufficient wind speed, correct stop switch position, debris, and stiffness in the generator shaft or yaw bearing.
- No power output: Ensure adequate wind speed, check for interrupted current linkage, blown fuses, and carbon brush contact.
- Insufficient power output: Inspect electrical connections and cable resistance.
- Battery not fully charged: Verify battery condition, fuse status, and charge regulator connections.
To detect internal defects, measure the open circuit voltage by disconnecting generator cables and using a voltmeter. The voltage should correspond to the generator speed as per the provided diagram.
Users can replace accessible parts like rotor blades and carbon brushes. For other defects, consult an authorized service partner. Do not open the hub housing as it requires special tools and expertise. A list of spare parts with part numbers is provided.
Superwind GmbH offers a three-year warranty from the purchase date. Free repair service is available with a warranty card and original invoice. The warranty excludes normal wear and tear, unauthorized modifications, improper use, and external accidents. Transportation costs for warranty service are the customer's responsibility.
Catalog excerpts
Table of Contents: Page1. General information and references 4 1.1 Labelling 41.2 Range of application 5 2. Safety instructions 52.1 Potential sources of danger 5 2.1.1 Mechanical dangers 5 2.1.2 Electrical dangers 5 2.1.3 Dangers when mounting 6 3. Technical characteristics, required space 7 3.1 Required space 7 3.2 Technical data 7 3.3 Functional description / special features 8 4. Preparations for assembly 9 4.1 Packing list 94.2 Tools 104.3 Optional accessories 10 5. Electrical components and electrical connection 11 5.1 General information 11 5.2 Wiring diagrams 11 5.2.1 Wiring diagram of...
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9.1.3 Bearings, seals 27 9.1.4 Slip rings 27 9.1.5 Corrosion protection 28 9.1.6 Mast 28 9.1.7 Electrical system 28 9.2 Maintenance 28 10. Trouble shooting 2910.1 Wind generator does not start 29 10.2 No power output 29 10.3 Unsufficient power output 30 10.4 Battery is not fully charged 30 10.5 Checking the open circuit voltage 30 11. Repairs, spare parts 31 11.1 Repairs 3111.2 Spare parts list 31 12. Warranty 32 Notices: This information is believed to be correct and reliable. However, superwind GmbH assumes no responsibility for inaccuracies or omissions. The user of this information and product...
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Thank you for purchasing a Superwind 350. The Superwind 350 is a wind generator of highest quality and will reliably generate power for many years. However, reliable operation not only will depend on product quality but also on accurate assembling and proper wiring. Please read this manual carefully before you start the installation. Please also keep in mind our safety instructions and warning notices. Our main concern is with your safety. 1. General information and references 1.1 Labelling This manual refers to the wind generator Superwind 350 Manufacturer: superwind GmbH Am Rankewerk 2-4 D-50321...
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1.2 Range of application The electric power generated by the Superwind charges batteries and can directly be used for 12 VDC or 24 VDC-appliances (depending on the system voltage). AC-appliances are supplied via an optional inverter. There is a wide range of high quality 12 VDC or 24 VDC equipment available like energy saving lamps, refrigerators, deep-freezers, water pumps, ventilators, consumer electronics, TV, radio and navigation equipment, etc. Ideal fields of application for example are sailing yachts, campers, summer cottages, mountain shelters, as well as industrial applications, like...
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In order to protect the cabling, fuses must be installed as close to the battery as possible. For details see Section 5.3.The battery must never be short-circuited. There is serious danger of setting the battery and the cabling on fire. The battery would be destroyed furthermore and acid and gases would be released. WARNING: You must be extremely cautious never to short-circuit the battery. Charging lead-acid batteries produces inflammable hydrogen gas. Unsealed lead-acid batteries have vent holes releasing hydrogen which forms detonating gas with the ambient air. A small spark e.g. of an electrical...
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1220 136 76 168 556 ؘ 44 > 71 54,5 ... 55,7 > ؘ1263 dimensions in mm fits for:stainless steel tube ( 60.3 x 2.0)steel tube (ؘ 60.3 x 2.3)aluminium tube ( 60 x 2.5) fits for:stainless steel tube (ؘ 48,3 x 2,0) view on top(space required) >
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3.3 Functional description / special features The Superwind , like all other wind turbines, uses a part of the kinetic energy of the wind and converts it into electricity. The power is approximately proportional to the cube of the wind speed, i.e. doubling the wind speed results to eight times higher power output. With the wind speed varying this means that only relatively little energy can be generated from a moderate breeze. On the other hand a heavy storm contains such a high quantity of energy that the wind generator must be protected against overstressing and damage. Designing the Superwind...
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4. Preparations for assembly 4.1 Packing list Please check your delivery for completeness and transport damage. Packing list: 1 pcs generator Pos.11 pcs hub Pos.21 pcs wind vane Pos.3 3 pcs rotor blade Pos.41 pcs wind vane mounting plate Pos.51 pcs plastic bushing Pos.6 1 pcs socket cap screw M8 x 80 Pos.72 pcs socket cap screw M8 x 20 Pos.86 pcs socket cap screw M6 x 25 (TUFLOK) Pos.9 2 pcs hexagon socket button head screw M6 x 12 Pos.102 pcs hexagon socket button head screw M6 x 6 Pos.111 pcs allen key 6 mm Pos.12 1 pcs allen key 5 mm Pos.131 pcs allen key 4 mm Pos.141 pcs operation manual...
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4.2 Tools For installation of your Superwind a set of allen keys is supplied . It is recommended to prepare some additional tools as follows: screw drivers set of spanners wire strippers wire crimpers heat shrink or electrical tape multimeterFor correct tightening of the screws a torque wrench is recommended. Tools for the mast installation are not listed here. See respective instructions. 4.3 Optional accessories mast-sets: mast-set for yachts mast-set for land installation / guyed tubular mast 6 m (other heights on request) mast-set for land installation / self supporting tubular mast 7,5 m...
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superwind blackred fuses:40 Abattery set 112 Vfusefusefuse power resistors(parallel connection)charge regulatorSCR 12 Marine > option STOPswitch + - + - battery set 212 V >
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superwind blackred fuses:20 Afusefusefuse power resistors(series connection) charge regulatorSCR 24 Marine > option STOPswitch + - + - battery set 124 Vbattery set 224 V >
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5.3 System components 5.3.1 Wires The cross sections of the wires to be used depend on their length and the rated voltage of your wind generator. After you decided where to set up the mast measure the distance from the mast top to the battery and then select the minimum cross section required on the basis of the following tables. In order to keep the losses of power in the lines as small as possible, you should not use lines with under-sized cross sections. For the 12 Volt version applies: distance from mast top to the battery up to 10,6 m 10,7 17,6 m 17,7 ֖ 28,2 m 28,3 44,1 m 44,2 ֖ 68,1 m 68,1m...
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