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World-Class Micro Welding Systems

World-Class Micro Welding Systems
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World-Class Micro Welding Systems

Product catalog summary
Overview: The document outlines the specifications and features of various micro welding systems by Sunstone Welders, including Orion Pulse Arc Welders, CD Fine-Spot Resistance Welders, Linear DC Welders, and AC Welders. It details the capabilities, applications, and technical specifications of each model.
Orion Pulse Arc Welders: Known for precision energy control, these welders include models like mPulse, 100c, 150s, and 200i. Key features are energy range, weld spot diameter, display size, weld speed, and advanced features such as adaptive weld ignition and dynamic energy adjustment. They offer multiple power settings, save settings spaces, and include 5X magnification and IR & UV eye protection.
CD Fine-Spot Resistance Welders: These welders offer precise control with a touchscreen interface, energy adjustment, and dual weld head control. Models include CD200DP-A, CD400DP-A, CD600DP-A, and CD1200DP-A, each with specific footprint, weight, and power specifications. They are ideal for battery pack connections and thin sheet welding.
Linear DC Welders: Designed for high repetition rates and fine energy control, these welders feature a 10” touchscreen, dual pulse agitation, and customizable waveform generation. Suitable for automotive and aerospace industries, they are used in battery packs and PCB welding.
AC Welders: The Sunstone AC 5.0 kVA Welder is compact with an internal transformer, suitable for hermetic sealing and resistance seam welding. It offers adjustable heat control and comes in models with varying power capacities.
Weld Heads: Sunstone provides weld heads like WH1 and WH2 for different applications, offering adjustable force and electrode configurations, compatible with manual or pneumatic operations.
Avio High Frequency Inverters: These welders adjust weld parameters in real-time for strong, repeatable welds, offering multiple control modes and models with varying maximum current capacities.
Avio Pulse Heat Power Supplies: Ideal for reflowing solder, thermo-compression bonding, or heat fusing, these supplies feature an LCD display, high precision displacement control, and digital temperature control. Specifications include a footprint of 22x400x320 mm, heating temperature range up to 600°C, and a rated capacity of 750 VA with a 50% duty cycle.
Avio Ultrasonic Welders: These convert high electrical frequencies to ultrasonic ranges for stable oscillation, featuring an LCD touchpad, instant feedback on weld parameters, and USB storage support.
Avio Seam Sealers: Designed for dependable hermetic seals, suitable for R&D or high production, they can tack lids onto electronic packages and operate in nitrogen or vacuum environments.
Orion™ Micro Laser Systems: Offering precision control, live video feed, and advanced cooling systems, these systems are available in various models for applications like mold and die repair, medical devices, and combining dissimilar metals.
Orion™ LZR Series: Models LZR 60, LZR 100, and LZR 140 offer average power from 75 W to 150 W and peak power up to 7 kW, supporting multiple pulse shaping presets with a spot diameter range of 0.2 to 2.0 mm.
Orion™ Laser Engraving & Cutting: The LZR series includes models like LZR 3D, LZR Pro, LZR Eco, and LZR Nano, offering high precision and control for engraving and cutting, supporting 3D bas-relief capability with marking areas up to 110x110 mm.
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Catalog excerpts

World-Class Micro Welding Systems-1

World-Class Micro Welding Systems

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World-Class Micro Welding Systems-2

The World’s Most Respected Micro TIG Welders Orion™ Pulse Arc Technology with Precision Energy Control! • Crisp, Clear 5X Microscopic Optics Precisely Controlled Delivery of Pulse Length and Energy (with most models) Specifications POWER SUPPLY FOOTPRINT (L X W X H) TOTAL WEIGHT INPUT VOLTAGE ENERGY RANGE (JOULES) EST WELD SPOT DIAMETER RANGE DISPLAY (TOUCH SCREEN) WELD SPEED HIGH FREQ AGITATION OPTIONS AVAILABLE POWER SETTINGS SAVE SETTINGS SPACES 5X MAGNIFICATION IR & UV EYE PROTECTION VIA SCOPE orion™ mPulse 20+ ON-SCREEN LANGUAGES FOOT PETAL INPUT ARC START TECHNOLOGY TACK MODE BASIC SCREEN...

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World-Class Micro Welding Systems-3

POWER SOURCE NOT PICTURED

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World-Class Micro Welding Systems-4

Now available in Four Models: • 200 • 400 • 600 • 1200 NEW! Advanced CD Fine-Spot Resistance Welders Precise, Repeatable Control Over Every Aspect of Every Weld • Touchscreen, Full-color Interface High-precision Energy Adjustment Application Ideas Visual Graph of Weld Waveform Histogram Comparator with Voltage, Current, Power Alarms and Warnings Timestamp Data Feedback Import/Export Weld Data Multiple Languages Honeycomb Tacking Continuous Roll Spot Welding Built-in Training Videos, Documentation Full Welder Cloning Capabilities Easy-to-Reach Emergency Stop PLC Ready Dual Weld Head Control Roll-spot...

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World-Class Micro Welding Systems-5

RECOMMENDED WELD HEADS HIGH FORCE Specifications TABLETOP FOOTPRINT (L X W X H) UNIT WEIGHT INPUT VOLTAGE FREQUENCY RANGE POWER FACTOR (typ.) AC CURRENT (typ.) POTENTIAL PEAK INPUT ACTUAL AVERAGE CURRENT (welding) SINGLE AND DUAL PULSE PULSE 1 ENERGY ADJUSTMENT PULSE 2 ENERGY ADJUSTMENT WELD PULSE CHARACTERISTICS MIN AND MAX OUTPUT MIN AND MAX PULSE WIDTH RISE TIME (to max voltage) MIN AND MAX PULSE HEIGHT WELDS PER MINUTE BY % OF TOTAL WELD ENERGY (IN DUAL PULSE MODE, MAX ENERGY, PULSE WIDTH AT 100%) 0.10% with both pulses enabled PEAK WELD CURRENT* (BY EXTERNAL CABLING GAUGE NUMBER, AWG. FOUR...

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The Power of an Inverter with Ultra Linear Precision! Providing high repetition rates and fine, low energy control • 10” Touchscreen, Full-color Interface Pre-weld and Weld Monitoring High-speed, Advanced Loop Feedback Save/Load Capabilities Graphical Display of Current, Power, Voltage Dual Weld Head Control Dual Pulse Agitation Customizable Waveform Generation Geared for Automation Fast Rise Times Long Weld Times Single Phase Power Input (110 or 220 VAC) Fully Automated Capable Software Update via WiFi Current, Voltage, Power Controls Custom Software Development Available Fully Contained Power—External...

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World-Class Micro Welding Systems-7

RECOMMENDED WELD HEADS HIGH FORCE UNIT WEIGHT VOLTAGE (SINGLE PHASE) POWER SOURCE 90 - 264 AC VERSION 110 OR 220 SINGLE PHASE PEAK CURRENT PEAK POWER CURRENT OUTPUT ACCURACY VOLTAGE OUTPUT ACCURACY WELD PERIOD RANGES WELD TIME (EACH SECTION) SQUEEZE/HOLD PERIODS RANGES (msec) RESOLUTION (steps) The Micro Welder Experts

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Continuous Energy and a Full Range of Hand Pieces The perfect tool for hermetic seals, seams, filter assemblies, or mesh! • Internal AC Transformer for Compact Design Weld On/Off Switch for Added Safe Operation Application Ideas Simple, Easy-to-Use Weld Controls Single or Repeat Mode to Match Your Needs Control Weld Cycle and Rest Time to Increase Weld Strength Power Range Selection for Flexible Application Modify Power from 40% to 100% of Selected Power for Added Precision Weld Times as Low as 1/100 Second Synchronous IC Control Weld Up to 1.25mm Thickness for Added Flexibility and Application...

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AVAILABLE HAND PIECES Roll Spot with Wheel (PG2 Wheel) Water-cooled Single Probe (PG3W) Pressure-Activated Roll Spot (PASP) SHORT CIRCUIT CURRENT SHORT CIRCUIT VOLTAGE FOOTPRINT (L X W X H) UNIT WEIGHT PRIMARY VOLTAGE MAX WELD CAP (PG2) PG6 The Micro Welder Experts

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Sunstone™ Quality Weld Heads Loaded with Options to Meet Any Welding Challenge! Sunstone™ WH1 Sunstone’s WH1 weld head is ideal for typical opposed resistance welding applications. Available in manual, pneumatic, or high force operation. • Adjustable Force Firing and Up/Down Quick Release Height Adjustment Stroke Velocity Handles Height Adjustment from 0-5.25” Assortment of Electrode Diameters, Shapes, Material Available UNIT WEIGHT WELD FORCE OPPOSED/IN LINE OPPOSED/IN LINE OPPOSED/IN LINE WELD CABLE SIZE/LENGTH MANUAL CABLE ELECTRODE DIAMETER (AVAIL UPGRADES) ELECTRODE CONFIG/HOLDER TYPE FRONT...

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Sunstone’s WH2 weld head features a When you need precision, thermo-compression for battery pack manufacturing or other is the perfect tool. An LED light ring, flexible parallel set of electrodes, which is ideal applications requiring same-side welding. Additionally, the WH2 provides the precision and repeatability that automated bonding, and reflow soldering, Sunstone’s MWH3000 configuration, and available 5X optics makes the MWH3000 a versatile tool for any shop. manufacturing facilities require. • • • • • Manual or Pneumatic Operation Adjustable Force Firing and Up/Down Stroke Velocity Quick...

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AUTHORIZED DEALER Avio High Frequency Inverters Avio welders are engineered to monitor and respond to changes that occur during the weld in real time. If the system detects an anomaly, adjustments are automatically made to make sure the weld is successful. As a result, you’re guaranteed a strong, repeatable weld. • LCD Display of Controls and Weld Waveform Programmable Schedules and Jobs Multiple Controls: Constant Current, Voltage, Power Multi-Monitoring Function Available in 4000, 8000, and 16000 A Models Weld Times Up to 3 seconds Pre-Weld Check Function Save/Load Capability Automation Ready...

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AVIO PARALLEL RECOMMENDED WELD HEADS NA-131 AVIO OPPOSED RECOMMENDED WELD HEADS NA-121 AV HF 16K 280x410x470mm/35kg NT-IN16K4 16000 A (200 V OPTION: 12000 A) 2KHz FIXED PULSE WIDTH PRE, 1ST, 2ND, UP, WELD, DOWN TOTAL TIME 1-3000ms CURRENT: 0.4-16KA VOLTAGE: 0.4-6.2V POWER: 0.2-49.2KW PRESSURE: 100-600 N DEDICATED ELECTRODE

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AUTHORIZED DEALER AVIO REFLOW RECOMMENDED WELD HEADS Avio Pulse Heat Power Supplies When you’re faced with reflowing solder, thermo- compression boding, or heat fusing challenges, the Avio TCW general purpose pulse heat power supply coupled with the right weld held is and ideal solution. • LCD Display of Controls and Weld Waveform Monitors Temperature, Displacement, and More High Precision Displacement Control Digital Temperature Control Four-stage Heating Built-in Motor Control Specifications Specifications AV FOOTPRINT/WEIGHT HEATING TEMPERATURE HEATING TIME RATED CAPACITY HEATING STEPS MONITOR...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.