World-Class Battery Welding Solutions
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World-Class Battery Welding Solutions - 1

World-Class Battery Welding Solutions

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World-Class Battery Welding Solutions - 2

Weld Copper Tabs and Boost Battery Efficiency The Preferred Battery Welding System for Copper, Nickel, Aluminum Tabs! The Sunstone Omega PA250i battery welding • PLC-Ready. With 5 outputs/2 inputs easily using a pure copper tab to connect your batteries, • CNC Compatibility. Attaches to any CNC table, system can attach copper to steel or aluminum. By you’ll significantly boost power cell efficiency. Avail- able in three different configurations, the Omega fits any production floor: In your shop, in an automated production line, or anywhere in between. • Dissimilar Welding Capabilities....

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World-Class Battery Welding Solutions - 3

Take a Closer Look at the Omega’s Touchscreen Interface! Save any weld, load any saved weld, or clone any saved weld to another Omega welder. The Omega is 100% PLC ready and can significantly boost your production levels. For added versatility, choose three different weld modes: Weld head, Pulse arc, or Tack. The waveform graphically displays the current weld’s characteristics. The Omega does the thinking for you! Simply choose materials and thicknesses and enjoy perfect welds. The touchscreen display and proprietary software interface makes it easy to make quick adjustments. You can fine...

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World-Class Battery Welding Solutions - 4

Now available in Four Models: • 200 • 400 • 600 • 1200 NEW! Advanced CD Fine-Spot Resistance Welders Precise, Repeatable Control Over Every Aspect of Every Weld • Touchscreen, Full-color Interface Software Updates with WiFi Connectivity High-precision Energy Adjustment Built-in Training Videos, Documentation Visual Graph of Weld Waveform Histogram Comparator with Voltage, Current, Power Alarms and Warnings Timestamp Data Feedback Import/Export Weld Data Multiple Languages Save Settings Full Welder Cloning Capabilities Easy-to-Reach Emergency Stop PLC Ready Dual Weld Head Control Roll-spot...

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World-Class Battery Welding Solutions - 5

Specifications TABLETOP FOOTPRINT (L X W X H) UNIT WEIGHT INPUT VOLTAGE FREQUENCY RANGE POWER FACTOR (typ.) * AC CURRENT (typ.) POTENTIAL PEAK INPUT ACTUAL AVERAGE CURRENT (welding) SINGLE AND DUAL PULSE PULSE 1 ENERGY ADJUSTMENT PULSE 2 ENERGY ADJUSTMENT WELD PULSE CHARACTERISTICS MIN AND MAX OUTPUT MIN AND MAX PULSE WIDTH RISE TIME (to max voltage) MIN AND MAX PULSE HEIGHT WELDS PER MINUTE BY % OF TOTAL WELD ENERGY (IN DUAL PULSE MODE, MAX ENERGY, PULSE WIDTH AT 100%) 0.10% with both pulses enabled PEAK WELD CURRENT* (BY EXTERNAL CABLING GAUGE NUMBER, AWG. FOUR AND EIGHT AWG IS TYPICAL...

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World-Class Battery Welding Solutions - 6

The Sunstone™ Dual Pulse CD Spot Welder Available in Three Models: 200 • 400 • 600 Time Tested and Proven Fine-Spot Welders Dual Pulse Capabilities for Clean, Strong Welds! • Go-to Solution for Battery Pack Manufacturing, Infinitely Adjustable Pulse Width Built for Alkaline, Ni-Cd, NiMH, Lithium, or Other Easy-to-Reach Terminals and Controls Custom Battery Packs, Re-builds, and Tabbing Specialty Metals Digital Energy Display for Precision Welds Single or Dual Pulse Operation Quick Performance: Up to 164 welds per minute Roll Spot Capable PULSE 1 ENERGY ADJUSTMENT (% OF SET-POINT ENERGY)...

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World-Class Battery Welding Solutions - 7

The Sunstone™ WH2 Weld Head Manual or Air Actuated Options A Weld Head with a Proven Reputation for Dependability The Perfect Delivery of Energy Ends Here! • Manual or Pneumatic Actuation Adjustable Weld Head Height from 0-20.3 cm Adjustable Pressure from 1-15 lbs of Weld Force Included Foot Pedal for Easy Operation Accepts 1/4” Electrodes Adjustable Force-Firing Adjustable Up/Down Stroke Velocity Quick Release Height Adjustment Handles Specifications MANUAL WELD FORCE ELECTRODE DIAMETER ELECTRODE DIAMETER UPGRADES ELECTRODE CONFIGURATION ELECTRODE HOLDER TYPE WELD CABLE SIZE/LENGTH FOOT...

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World-Class Battery Welding Solutions - 8

Call or Text +1-801-658-0015 • www.sunstonewelders.com ©Sunstone Engineering LLC. Sunstone is a trademark of Sunstone Engineering LLC. Product specifications subject to change. Call for details. V202007

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