1. Catalogs
  2. Sunstone Welders
  3. King of the Copper Tab!

King of the Copper Tab!

King of the Copper Tab!

King of the Copper Tab!

Product catalog summary
Overview
The Sunstone PA250i Pulse Arc Battery Welding System is designed for efficient welding of dissimilar metals such as copper to steel or aluminum, making it ideal for battery welding applications. It offers three configurations: stylus, weld head, and CNC table, catering to various production needs.

Specifications
- Energy and Current: 0.01 - 250 Joules, 6 - 1000 Amps
- Weld Spot Diameter: Approximately 0.1 - 4.5mm
- Welding Speed: Up to 30Hz
- Microscope: 5x magnification with UV and IR protection
- Display: 10” color touch screen supporting 25+ languages
- Dimensions: 17.5” x 5” x 11”
- Weight: 28 lbs (shipping weight 36 lbs)

Features
- Digital Control: Allows precise adjustment of energy attributes via a touch screen.
- Visual Waveform Graphs: Provides real-time energy waveform and histogram views.
- PLC-Ready: Integrates easily into production processes with 5 outputs and 2 inputs.
- CNC Compatibility: Can be attached to CNC tables for high production efficiency.
- Remote Schedules: Stores up to 127 weld schedules for quick access.
- Lock-Out Mode: Prevents unauthorized changes to settings.
- Built-in Training: Includes how-to and setup videos.
- WiFi Software Upgrades: Ensures easy maintenance of onboard software.
- Warranty: 1-year manufacturer’s warranty.

Working Recommendations
Force and preferred working distances are specified for different configurations, ensuring optimal performance.

Certifications
- CE tested and certified for electrostatic discharge immunity up to 2kV.

Applications
The system is particularly effective for attaching pure copper tabs to power cells, enhancing battery efficiency. It is suitable for R&D labs, mid-size production facilities, and large-scale production processes.

Contact Information
For more details, visit www.sunstonewelders.com or call +1-801-658-0015.
See more

Catalog excerpts

King of the Copper Tab!-1

• Dissimilar Welding Capabilities. Copper to steel, copper to aluminum, nickel to steel— ideal for battery welding! • 3 Available Configurations: Stylus only, weld head, or CNC table, like the Janome Cartesian Robot (see reverse side). • 250 Ws Max Energy. The most powerful Sunstone pulse arc micro welder. • Weld materials 0.003-.030” (0.0750.75mm) in thickness. Perfect for attaching copper tabs to power cells. • Digital Control. Adjust and control all energy attributes with color touch screen. • Visual Waveform Graphs. View energy waveforms, histograms, and more. • PLC-Ready. With 5 outputs/2 inputs easily integrates into your production process. • CNC Compatibility. Attaches to any CNC table, like the Janome Cartesian Robot, for maximum production levels Now you can attach pure copper tabs to any battery in seconds and boost efficiency! The Sunstone PA250i pulse arc battery welding system can do what other welders can not: Attach copper to steel or aluminum. By using a pure copper tab to connect your batteries, you’ll significantly boost power cell efficiency. Available in three different configurations, the PA250i fits any production floor: In your shop, in an automated production line, or anywhere in between. The Sunstone PA250i Pulse Arc Battery Welding System • 127 Remote Schedules. Saves time with quick access to saved welds. • Import/Export Saved Welds. Easily transfer key settings to other units. • Lock-Out Mode. Prevent unintended changes to production settings. • Alarms and Warnings. Avoid timeconsuming errors or potentially hazardous conditions. • Built-in Training. How-to and set-up videos always at your fingertips. • WiFi Software Upgrades. On-board software is easily maintained. • 1-Year Manufacturer’s

 Open the catalog to page 1
King of the Copper Tab!-2

Power Supply Specifications Energy (min-max in Joules) Current (min-max in Amps) Power Settings Pulse Arc Weld Current Length (min-max) Length Settings Weld Spot Diameter Range High Frequency Agitation Pulse Shaping Tack Welding For R&D laboratories and smaller shops, the stylus configuration, with 5x microscopic optics, is a sure fit. Microscope Magnification Microscope Lens Auto Variable Darkening Les Internal Weld Monitoring Display (Touch Screen) 10” Color Touch Screen Weld Programs Save Settings Spaces USB/WiFi Upgradable Software Mid-size production facilities will find the weld head configuration...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.