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Sunnen Products Company
Tube Honing Tooling and Accessories

Tube Honing Tooling and Accessories

Product catalog summary

Company Overview
Sunnen Products Company, established in 1924, is a global leader in honing technology with headquarters in St. Louis, MO, USA. The company has a strong international presence with facilities and distributors in over 50 countries, including Switzerland, Italy, France, the UK, Poland, Russia, the Czech Republic, and China.

Product Offerings
Sunnen specializes in honing tools and machines, offering a range of products tailored for different applications, including HTA, HTH, HTB, HTC, GH-210, and HTD models, each designed for specific production needs.

Customer Commitment
Sunnen emphasizes customer service, providing factory-trained representatives, personal customer service, and technical advice. The company is committed to delivering the latest honing technology and solutions tailored to customer needs.

Tooling and Abrasive Selection Guide
The document includes a comprehensive guide for selecting the appropriate tooling and abrasives for various machine types and applications, with instructions on selecting tooling by machine type and diameter range, and ordering by part number and description.

Technical Specifications
The document outlines specifications for different machine series, including GV & SV-Series Vertical Machines, GH-210 Horizontal Machines, STH-Series Horizontal Tube Hones, and HT-Series Horizontal Tube Hones, with specific diameter ranges.

Message from the President
Matthew Sunnen Kreider, President of Sunnen Products Company, reiterates the company's commitment to quality and customer satisfaction, continuing the legacy of its founder, Joseph Sunnen.

Contact Information
The document provides contact details for Sunnen's global offices, ensuring customers can reach out for support and inquiries.

Sunnen GH® Honing Tool System Overview
This document provides a comprehensive guide to the Sunnen GH® Honing Tool System, detailing various components, specifications, and operational guidelines.

Key Sections:

Cones & Ring Nuts: Discusses the specifications and applications of cones and ring nuts used in the honing process.
Expansion Pins: Details the types and uses of expansion pins in honing tools.
Retaining & Pigtail Springs: Covers the role and specifications of retaining and pigtail springs in the system.
Bushings & Wipers: Describes the function and specifications of bushings and wipers.
Microfinishes: Provides information on achieving desired microfinishes through honing.
Troubleshooting Chart: Offers a chart for diagnosing and resolving common issues in the honing process.
Honing Relationship, RPM, Reciprocation, Feed Rate: Explains the relationship between these factors and their impact on honing efficiency.
Speed Conversion Chart: Includes a detailed chart for converting peripheral surface feet per minute (SFPM) to revolutions per minute (RPM) based on bore diameter.
Tool Selection Guide: Provides a worksheet for selecting the appropriate GH® honing tool based on specific requirements.

Speed Conversion Chart:
The chart provides RPM values for various bore diameters ranging from 0.250 inches to 15.000 inches, with corresponding SFPM values from 100 to 320. This is crucial for determining the correct speed settings for different materials and honing conditions.

Sunnen SV-Series Vertical Honing Machines:
Details the components and specifications for the Sunnen SV-Series, including tool size, range, socket size, driveshaft, and part numbers for adapters, hone heads, stoneholders, and abrasives. This section is essential for ensuring compatibility and optimal performance of the honing system.

Overview: This document provides technical specifications and guidelines for the Sunnen GH® Honing Tool System, including recommended practices for tool sizes, driveshafts, stoneholders, and abrasives. It also includes troubleshooting tips and corrective actions for common honing issues.

Specifications:

Tool Sizes: Various sizes are specified, ranging from 1.50 inches to 5.00 inches, with corresponding metric measurements.
Driveshaft and Stoneholder: Specific pages are referenced for detailed charts on driveshaft and stoneholder specifications.
Abrasives: Recommendations for abrasive types and grit sizes are provided based on the desired finish and material removal rates.

Procedures:

Honing Tool Types: Includes slotted and flange type hone heads.
RPM and Feed Rate Adjustments: Guidelines on how changes in RPM, reciprocation speed, and feed pressure affect the honing process, including surface finish and geometric accuracy.

Troubleshooting:

Common Issues: Includes abrasive glazing, loading, galling, and spalling, with corrective actions such as adjusting spindle RPM, reciprocation, and feed rate.
Finish Quality: Recommendations for achieving desired surface finishes, whether too rough or too smooth.
Heat and Wear: Strategies to manage excessive heat generation and wear on machine components.

Recommendations:

Use the appropriate tool size and abrasive type for the specific application.
Regularly check and align the spindle to part alignment to prevent eccentric wear and ensure part accuracy.
Adjust coolant base content and filtration to prevent contamination and improve honing efficiency.

Specifications:
The document provides detailed specifications for honing tools, including tool size, driveshaft, stoneholder, and abrasive types. The tool size ranges from 0.50 to 16.00 inches (12.7 to 406.4 mm), with specific recommendations for sizes under 1.37 inches (34.8 mm) to refer to integrated tools or hone heads.

Procedures:
Instructions are given for selecting the appropriate driveshaft and stoneholder based on the tool size. The driveshaft chart on page 12 and the stoneholder chart on page 24 should be consulted to specify the correct bore length and diameter.

Norms and Recommendations:
For each tool size, recommended part numbers for the adapter, hone head, stoneholder, and abrasive are provided. The document emphasizes the importance of using recommended components for optimal performance.

Microfinishes:
The document includes a chart detailing expected microinch (μin) and micrometer (μm) readings for various materials and abrasive grit sizes. This chart helps in understanding the surface finish quality achievable with different abrasives on materials like aluminum oxide, silicon carbide, CBN, diamond, and others.

Key Data from Tables:
- Tool Size OD: Specific ranges for each tool size are provided, with recommendations for integrated tools for smaller sizes.
- Driveshaft and Stoneholder: Charts specify the necessary dimensions and part numbers.
- Abrasive Grit Size: The chart outlines the expected surface finish for different materials and grit sizes, aiding in selecting the right abrasive for the desired finish.

Overview: This document provides technical specifications and guidelines for the Sunnen GH® Honing Tool System, including details on tool sizes, driveshafts, stoneholders, and replacement parts. It is intended for use with Sunnen and other manufacturers' machines.

Specifications:

Tool Sizes: The document lists various tool sizes ranging from 3.50 inches to 15.00 inches, with corresponding part numbers and recommended configurations.
Driveshafts: Specifications for driveshafts are provided, including length and diameter requirements. Users are directed to a chart on Page 12 for detailed information.
Stoneholders: Information on stoneholder specifications, including bore length and diameter, is available on Page 25.

Replacement Parts:

Retaining Springs: Details on retaining springs for different applications, including flange type hone heads and other tooling, are provided. Minimum order quantities and customization options are noted.
Expansion Pins: Part numbers for expander pins corresponding to various tool sizes are listed.

Procedures and Recommendations:

For tool sizes under 1.37 inches, users should refer to integrated tools on Page 13 or hone heads on Page 14.
Specific recommendations for honing tool configurations, including slotted and flange type hone heads, are provided.

Additional Notes:

All springs are sold in minimum quantities of 12 pieces, with no mixing allowed to meet the minimum.
Springs can be cut to length for an additional cost.

Overview: This document provides detailed specifications and guidelines for the Sunnen GH® Honing Tool System, including tool sizes, driveshafts, stoneholders, abrasives, and replacement parts. It is structured to assist in the selection and ordering of honing tools and components.

Specifications:

Tool Sizes: Ranges from 0.50 inches (12.7mm) to 40.00 inches (1016mm). Specific part numbers are provided for each size.
Driveshafts: Refer to the chart on Page 12 for specifications on driveshaft/stroke length and diameter.
Stoneholders: Detailed on Page 25, specifying bore length and diameter.

Procedures:

Honing Tool Selection: Complete GH® Honing Tool consists of items #1 to #5, including adapters, hone heads, stoneholders, and abrasives.
Ordering: Use the order form on Page 51 to ensure all necessary information is provided.

Replacement Parts:

Cones & Ring Nuts: Specific part numbers are listed for various tool sizes.
Universal Blocks, Drive Screws & Pins: Replacement parts are detailed with corresponding part numbers.

Recommendations:

For tools under 1.37 inches (34.8mm), refer to integrated tools on Page 13 or hone heads on Page 14.
For conventional and superabrasive options, refer to the respective sections on Pages 27 and 32.

Additional Notes:

Adapters and driveshafts are categorized by type and compatibility with different machines, including Sunnen, GH®210, and others.
Ensure to specify part numbers when ordering to avoid errors.

Sunnen GH® Honing Tool System Overview
The Sunnen GH® Honing Tool System is designed for precision honing with a diameter range of 0.50 - 3.50 inches (12.7 - 88.9 mm). The system includes various hone heads, driveshanks, stoneholders, and abrasives suitable for different machines, including those from Sunnen and other manufacturers.

Specifications

Hone Heads: GH®-210 Hone Heads are available in slotted types, with specific part numbers and configurations detailed for different diameter ranges.
Abrasives: Superabrasive stones are available in various sizes and grit levels, including 30/40 to 325/400 grit sizes. Abrasive sizes include .125 x .125 x 3 inches, .125 x .125 x 4 inches, .187 x .187 x 4 inches, and .187 x .218 x 6 inches.

Ordering Information
When ordering, it is essential to specify the hone head, driveshank OD, stoneholder, and abrasive type. For mounted stones, additional specifications are required, and customers are advised to contact Sunnen Customer Service for special orders or availability.

Notes

Abrasives listed are for unmounted stones. If mounting is required, additional details must be provided.
For hone head sizes not listed, customers should contact their local Sunnen distributor or field service engineer.

Recommendations
For tandem stoneholders and other specific configurations, customers are encouraged to consult with Sunnen field service engineers or authorized distributors to ensure compatibility and optimal performance.

Overview: This document provides technical specifications and ordering information for Sunnen GH® Honing Tool System, specifically focusing on GH®-210 Hone Heads and related abrasive items. It includes details on abrasive types, color coding, and hone head specifications.

Specifications:

Abrasive Items: The abrasives listed are sulfur-filled and intended for mounted use. Color coding is specified for regular aluminum oxide 120 grit: J=Black, K=Blue, L=Red, M=Yellow.
Hone Heads: The GH®-210 Hone Heads are flange type with a diameter range of 3.50 - 16.00 inches (88.9 - 406.4 mm). The document lists various hone head part numbers, driveshank outer diameters, and stoneholder part numbers.

Ordering Information:

When ordering, specify the hone head driveshank OD, hone head type/size, and abrasive type.
For integrated tools, refer to Page 13. For hone head sizes not listed, contact Sunnen representatives.

Additional Components:

Tandem Stoneholders: For tandem stoneholders, contact Sunnen Field Service Engineer or authorized distributor.
Angleback Stoneholder: Used with slotted type hone head. Specify part number, stoneholder, and hone head when ordering.

Key Measurements:

Tool size and range are provided in both inches and millimeters, with corresponding part numbers for stoneholders and abrasives.
Abrasive sizes are detailed in width, height, and length, with mounting types specified as mounted (MTD) or unmounted (UNMTD).

Overview: This document provides detailed specifications and ordering information for various types of aluminum oxide stones used in the Sunnen GH® Honing Tool System. It includes information on abrasive sizes, stone assemblies, and stoneholders.

Specifications:

White Aluminum Oxide Stones: Available in two types, 1C with 195 per box and 9A with 260 per box. Both types are categorized as hard-soft.
Regular Aluminum Oxide Stones: Available in grit sizes ranging from 36 to 400, with color coding for 120 grit (J=Black, K=Blue, L=Red, M=Yellow). These stones are sulfur-filled and mounted.
Mixed Regular & White Aluminum Oxide Stones: Available in 345 per box, also categorized as hard-soft.

Stoneholders:

Various stoneholders are available for different tool sizes, ranging from 0.50 inches to 5.00 inches in outer diameter. Each stoneholder has specific part numbers and dimensions for mounting.

Notes:

All abrasive items listed are sulfur-filled and intended for mounted use.
Color coding is specific to regular aluminum oxide stones with 120 grit.

Specifications:
The document provides detailed specifications for stoneholders used in honing tools. It includes dimensions in both inches and millimeters, and specifies the range of tool sizes and corresponding stoneholder part numbers. The stoneholders are categorized based on their use with different tool diameters, ranging from 6 inches to 18 inches.

Procedures:
Instructions are given for selecting the appropriate stoneholder based on the tool diameter. The document also outlines the mounting types for abrasives, which vary depending on the size of the stoneholder. Smaller stoneholders (0.50-1.25 inches) use unmounted abrasives, while larger ones (1.50 inches and up) use shell-mounted abrasives.

Norms and Recommendations:
The document advises referring to abrasive tables for selecting the appropriate type of abrasive, such as aluminum oxide, silicon carbide, or CBN/diamond. It also provides guidance on ordering stoneholders, emphasizing the need to specify part numbers, stoneholder types, and hone heads.

Key Data from Tables:
The tables list various stoneholder part numbers (G14C101 to G14C105) and their corresponding tool size ranges. Each entry includes the abrasive size, tool size, and mounting type. The document also includes a table for grit types, sizes, hardness, structure, bond type, and impregnation options.

Critical Information:
- Stoneholders are categorized by tool diameter and abrasive mounting type.
- Specific part numbers are provided for different tool size ranges.
- Recommendations for abrasive selection and ordering procedures are included.
- The document emphasizes the importance of consulting abrasive tables for optimal performance.

Overview: This document provides technical specifications and guidelines for mounted abrasives, specifically focusing on aluminum oxide stones and the Sunnen GH® Honing Tool System.

Specifications:

Mounted Abrasives: The document lists items specifically for mounted abrasives, which are sulfur-filled.
Color Coding: For regular aluminum oxide 120 grit, the color coding is as follows: J=Black, K=Blue, L=Red, M=Yellow.
Abrasive Sizes: Various sizes are mentioned, including 1/2 x 1/2 x 6 inches (12.7 x 12.7 x 152.4 mm) for conventional abrasive stone assemblies.

Product Details:

White Aluminum Oxide Stones: Available in two types, 1C with 195 per box and 9A with 260 per box, both categorized as hard to soft.
Mixed Reg. & White Aluminum Oxide Stones: Available in boxes of 160, also categorized as hard to soft.

Sunnen GH® Honing Tool System:

Hone Heads: The GH®-210 Hone Heads are flange types with a diameter range of 3.50 - 16.00 inches (88.9 - 406.4 mm).
Abrasive Sizes: Conventional abrasives are listed as 1/2x1/2x8 MTD, and super abrasives as .250x.312x8 (1/2X8 MTD).
Ordering Notes: When ordering, specify the Hone Head Driveshank OD, Hone Head Type/Size, and Abrasive. For sizes not listed, contact Sunnen representatives.

Additional Notes:

For tandem stoneholders, contact local Sunnen representatives.
Integrated tools and additional specifications are referenced on other pages.

Hone Head Specifications and Ordering Information:
When ordering a hone head, it is essential to specify the Hone Head Driveshank OD, Hone Head Type/Size, and Abrasive. The document provides a range that reflects the minimum start diameter. For integrated tools, refer to Page 13. For sizes not listed, contact Sunnen's authorized distributor or customer service.

Tandem Stoneholders:
For tandem stoneholders, contact your local Sunnen Field Service Engineer or authorized distributor.

Sunnen GH® Honing Tool System:
This section details the abrasive stone assemblies available, including conventional abrasive stones and their sizes. The standard size is 1/2 x 1/2 x 8 inches (12.7 x 12.7 x 152.4 mm).

Abrasive Types and Color Coding:
The document lists various abrasive types, including regular aluminum oxide, mixed regular and white aluminum oxide, white aluminum oxide, black silicon carbide, and green silicon carbide stones. Each type is available in specific grit sizes and color-coded for easy identification. For example, regular aluminum oxide 120 grit is color-coded as J=Black, K=Blue, L=Red, M=Yellow.

Mounting and Configuration:
The document provides examples of mounting configurations and descriptions, including mounting type, stone dimension, abrasive depth, grit concentration, bond durability, bond type, and grit size. Superabrasive prefixes and types are also detailed, with specific configurations for diamond abrasives.

Overview: This document provides technical specifications and guidelines for the Sunnen GH® Honing Tool System, focusing on superabrasive stone numbering, abrasive specifications, and hone head configurations.

1. Abrasive Specifications:

The document details the use of CBN (Cubic Boron Nitride) and diamond abrasives, specifying mesh sizes and concentration levels. CBN is noted for its microcrystalline structure, with various mesh sizes ranging from 30/40 to 325/400.
Diamond abrasives are categorized by durability, with semi-tough, semi-friable, and friable options available. Mesh sizes for diamond range from 30/40 to 3-6 microns.

2. Stone Size and Mounting:

Stone sizes are specified in both inches and millimeters, with a typical size being .250 x .250 x 8 inches (6.4 x 6.4 x 203.2 mm).
Mounting configurations include 3-piece shell mounts with dimensions such as 1/2 x 8 inches (12.7 x 203.2 mm).

3. Honing Tool System:

The Sunnen GH® Honing Tool System is designed for use with various machines, including those from other manufacturers.
Hone heads are available in flange types with diameter ranges from 3.50 to 16.00 inches (88.9 to 406.4 mm).
Tool sizes and corresponding part numbers are provided, with specific configurations for different diameter ranges.

4. Superabrasive Stone Numbering System:

The numbering system categorizes stones based on grit type, bond, grit size, and concentration.
Mesh size is noted as an approximation for reference purposes.

5. Key Parameters:

Mesh sizes and grit types are critical for selecting the appropriate abrasive for specific applications.
Concentration levels impact the durability and performance of the abrasive stones.

Specifications:
The document outlines the specifications for the Sunnen GH® Honing Tool System, specifically the SV-Series Hone Heads with flange types. The diameter range for these hone heads is between 2.93 to 8.00 inches (74.4 to 204.7 mm). The document provides detailed part numbers for different tool sizes and their corresponding driveshank and stoneholder part numbers.

Ordering Procedures:
When ordering, it is essential to specify the Hone Head Driveshank OD, Hone Head Type/Size, and Abrasive. For integrated tools, refer to Page 13. For sizes not listed, contact a local authorized Sunnen Distributor or Sunnen Customer Service.

Standards and Recommendations:
The document includes notes on the minimum start diameter range and the distinction between mounted (MTD) and unmounted stones (UNMTD). It also recommends contacting Sunnen for sizes outside the listed range.

Abrasive Information:
The document provides details on abrasive sizes and assembly sizes, with specific dimensions for mounted abrasives. Available stone grit sizes range from 30/40 to 325/400, with corresponding part numbers for different grit sizes.

Key Data from Tables:
The tables in the document list tool sizes, their diameter ranges, and associated part numbers for hone heads, driveshanks, and stoneholders. It also includes conventional and superabrasive sizes in both inches and millimeters.

Overview: This document provides detailed specifications and configurations for the Sunnen GH® Honing Tool System, focusing on tool variations, abrasive stone assemblies, and driveshafts. It includes examples and notes for ordering and customization.

Tool Variations: The document outlines different tool types such as Push (G1), Rotary (G2), Special (GS), LiteDuty (GL), and Rough/Finish (GRF1/GRF2). Each type has specific configurations for tool diameter, application, and hone head. Variations are indicated by sequential numbers for any additional options.

Abrasive Stone Assemblies: The document lists superabrasive stone assemblies with specific sizes and grit options. Available grit sizes range from 30/40 to 325/400, with corresponding microns. Notes indicate that abrasives are mounted and may require special orders.

Driveshafts and Integrated Tools: Driveshafts are categorized by prefix, driveshank code, connection type, and tool code. The document provides a numbering system for driveshafts, detailing the spindle feed, driveshaft tube OD, and tool feed. Integrated tools are specified for different machine series, with examples provided for ordering configurations.

Key Notes: - Rotary tool feed is not available in push spindle feed. - When ordering, specify adapter, driveshaft type & length, hone head, stoneholder, and abrasive. - Driveshaft length is calculated from the end of the tool to the centerline of drive pins or connection face.

Spindle and Driveshaft Specifications
The document outlines specifications for spindle feed and driveshaft components, including shank end outer diameter (OD), driveshaft tube OD, and driveshaft socket ID. It specifies that rotary tool feed is not available in push spindle feed systems.

Recommended Driveshafts
Details are provided for ordering driveshafts, including the need to specify adapter, driveshaft type and length, hone head, stoneholder, and abrasive. Driveshafts are categorized by range, part number, prefix, shank end OD, tube OD, socket ID, tool code, and length code. Specific measurements and codes are provided for different ranges.

Sand Paper and Filter Paper
The document lists various sandpaper rolls with part numbers, widths, lengths, grit sizes, and availability. Similarly, filter paper specifications include part numbers, micron sizes, roll widths, lengths, core sizes, and availability.

Adjusting Heads and Adapters
Information is provided on adjusting heads with handwheel and palmwheel options, including part numbers, socket sizes, and descriptions. The document also details drive adapters for different machine types, specifying part numbers, socket sizes, and descriptions.

Coolants and Replacement Parts
Coolants are listed with descriptions and part numbers, including honing base and premixed coolant options. Replacement parts such as universal blocks, drive screws, and pins are detailed with tool sizes and corresponding part numbers.

Overview: The document provides detailed specifications and part numbers for the Sunnen GH® Honing Tool System, including various components such as adapters, driveshafts, hone heads, stoneholders, abrasives, and replacement parts. It serves as a comprehensive guide for selecting and ordering the appropriate honing tools and accessories.

Specifications: The document lists tool sizes and corresponding part numbers for different components. For example, universal blocks are available in sizes ranging from 1.25 inches (31.8 mm) to 5.00 inches (127.0 mm), with specific part numbers assigned to each size. Similarly, ring nuts and cones are detailed with their respective sizes and part numbers.

Honing Tool System Components: The Sunnen GH® Honing Tool System consists of several key components: adapters, driveshafts, hone heads, stoneholders, and abrasives. Each component is associated with specific part numbers and is referenced to pages within the catalog for further details.

Selection Guide: The document includes a honing tool selection guide, outlining the diameter range and feed type for different honing machines. It provides a detailed breakdown of tool sizes, socket sizes, driveshafts, hone heads, stoneholders, and abrasives, along with their part numbers.

Replacement Parts: Replacement parts such as cones, ring nuts, and expander pins are listed with their tool sizes and part numbers. This section ensures that users can easily find and order necessary replacement components.

Recommendations: The document advises using the order form on page 51 of the catalog to ensure all necessary information is supplied when ordering. It also provides recommendations for specific components based on the tool size and application.

Key Data Extraction: The document includes tables with detailed measurements and part numbers, which are crucial for selecting the correct components for specific honing applications. The tables are organized by tool size, diameter range, and component type, providing a clear and structured reference for users.

Overview: This document provides technical specifications and guidelines for the Sunnen GH® Honing Tool System, specifically for the GH®-210 Horizontal Honing Machines. It includes details on tool sizes, driveshaft specifications, stoneholder requirements, and replacement parts.

Specifications:

Tool Size OD: Ranges from 0.50 to 16.00 inches (12.7 to 406.4 mm). For tool sizes under 1.37 inches (34.8 mm), refer to Integrated Tools on Page 13 or Hone Heads on Page 14.
Driveshaft: Refer to the Driveshaft Chart on Page 12. Specify driveshaft/stroke length and diameter.
Stoneholder: Refer to the Stoneholder Chart on Page 25. Specify bore length and diameter.

Procedures:

Use the recommended part numbers for adapters, hone heads, stoneholders, and abrasives as specified in the tables.
Ensure compatibility with Sunnen and other manufacturers' machines.

Replacement Parts:

Retaining Springs: Available for various tool sizes and applications. Sold in minimum quantities of 12 pieces.
Specific part numbers are provided for different spring diameters and lengths.

Recommendations:

Follow the specified part numbers and guidelines for optimal performance.
Refer to the appropriate pages for detailed charts and additional specifications.

Specifications:
The document provides detailed specifications for various components of the Sunnen GH® Honing Tool System, including spring screws, bushings, wipers, and honing machines. It lists part numbers and dimensions for each component, ensuring compatibility and proper selection for specific applications.

Spring Screws:
Spring screws are available in different sizes, with part numbers G20A136-3, G20A136-1, and G20A136-2, covering lengths from 1.25 inches to 3.00 inches. Pigtail springs are used with slotted type hone heads.

Replacement Parts:
The document lists replacement parts for bushings and wipers, specifying shaft diameters and corresponding part numbers. Bushings range from 3/4 inch to 3 inches, while wipers range from 3/4 inch to 3-1/2 inches in diameter.

Honing Machines:
The GH®-210 Horizontal Honing Machines have a diameter range of 0.50 to 16.00 inches. The document provides detailed information on tool sizes, socket sizes, driveshafts, hone heads, stoneholders, and abrasives, with part numbers for each component. It includes recommendations for specific configurations and references to additional pages for integrated tools and charts.

Recommendations:
The document includes recommended configurations for various tool sizes and applications, ensuring optimal performance and compatibility with the Sunnen GH® Honing Tool System.

Specifications:
The document provides detailed specifications for honing tools and systems, including tool size, driveshaft, and stoneholder dimensions. It specifies the outer diameter (OD) for tools and provides guidance for sizes under 1.37 inches, directing users to refer to integrated tools or hone heads on specific pages.

Procedures:
Instructions are given for selecting the appropriate driveshaft and stoneholder based on the bore length and diameter. The document also includes a troubleshooting chart for honing issues, offering corrective actions for conditions such as abrasive glazing, loading, galling, and spalling.

Standards and Recommendations:
Recommendations are provided for abrasive types and grit sizes for different materials, including aluminum oxide, silicon carbide, and diamond. The document advises on the selection of stones based on material hardness and production requirements.

Microfinishes:
A chart outlines expected microinch and micrometer readings for various materials and abrasive types, helping users achieve desired surface finishes.

Troubleshooting:
The document includes a comprehensive troubleshooting chart addressing common honing issues such as excessive heat generation, part out-of-roundness, and bore not square to face. Solutions involve adjustments to spindle RPM, feed rate, and abrasive selection.

Key Data from Tables:
The tables provide specific measurements for tool sizes, socket sizes, and part numbers for adapters, hone heads, and stoneholders. They also list recommended abrasive types and grit sizes for different materials, aiding in the selection process for optimal honing results.

Specifications:
The document provides detailed specifications for the Sunnen GH® Honing Tool System and SV-Series Vertical Honing Machines. It includes tool size outer diameters ranging from 0.50 to 8.00 inches (12.7 to 203.2 mm) and corresponding socket sizes, driveshafts, hone heads, stoneholders, and abrasives. Specific part numbers are provided for each configuration, with references to additional pages for integrated tools and hone heads.

Procedures:
Instructions are given for selecting the appropriate driveshaft and stoneholder based on the tool size. Users are directed to specific pages for detailed charts and specifications. The document also outlines the relationships between RPM, reciprocation speed, and feed pressure, detailing how changes in these parameters affect the honing process.

Recommendations:
Recommendations are provided for tool configurations, with certain setups marked as 'RECOMMENDED.' The document advises on the effects of increasing or decreasing RPM, reciprocation speed, and feed pressure, highlighting the impact on stone hardness, surface finish, noise levels, torque, geometric accuracy, and machine wear.

Key Data from Tables:
The tables list tool sizes with corresponding ranges, socket sizes, and part numbers for adapters, hone heads, and stoneholders. They also indicate which configurations are recommended and provide cross-references to other pages for further details.

Critical Information:
Users must refer to specific pages for integrated tools and hone heads for tool sizes under 1.29 inches (32.8 mm). The document emphasizes the importance of specifying the correct driveshaft/stroke length and diameter, as well as the bore length and diameter for stoneholders.

Overview: This document provides detailed specifications and guidelines for various honing machines and related components. It includes information on machine types, adapters, driveshafts, hone heads, stoneholders, abrasives, and replacement parts.

Machine Specifications:

SV-Series Vertical Machines: Suitable for bore diameters ranging from 0.50 to 8.00 inches (12.7 to 203.2 mm).
GH®-210 Horizontal Machines: Accommodates bore diameters from 0.50 to 16.00 inches (12.7 to 406.4 mm).
STH-Series and HT-Series Horizontal Tube Hones: Designed for bore diameters between 0.50 and 3.50 inches (12.7 to 88.9 mm).

Adapters and Drives:

Drive Adapters: Essential for connecting various components.
Adjusting Heads: Used for precise adjustments in honing operations.
Driveshaft Numbering System: Provides a standardized method for identifying driveshafts.

Hone Heads and Stoneholders:

Hone Head Numbering System: A system for categorizing hone heads based on specifications.
Stoneholders: Available for SV-Series and GH®-210 machines, supporting a range of bore sizes.

Abrasives:

Conventional Abrasives: Includes various stone assemblies with specific dimensions.
Superabrasives: Offers unmounted stones and mounted shell assemblies for enhanced performance.

Replacement Parts:

Includes sandpaper, filter paper, coolants, and various mechanical components like universal blocks, drive screws, and pins.

Troubleshooting and Operational Guidelines:

Troubleshooting Chart: Provides solutions for common issues encountered during honing operations.
Honing Relationship: Details the relationship between RPM, reciprocation, and feed rate.
Speed Conversion Chart: Converts peripheral surface feet per minute (SFPM) to RPM for different bore diameters.

Introduction
This document is a technical guide from Sunnen Products Company, detailing the selection and use of GH® honing tools. It includes specifications, procedures, and recommendations for using these tools effectively.

Specifications and Recommendations
The document provides recommended RPMs for different materials such as Aluminum Oxide/Silicon Carbide and CBN/Diamond. It includes a detailed table with RPM values corresponding to various tool diameters and materials.

Machine and Part Information
The guide includes a worksheet for recording machine and part information, such as make, model, stroke length, spindle speed, material, material hardness, bore size, and finish requirements. This information is crucial for selecting the appropriate honing tool.

Tool Selection Guide
The document outlines a step-by-step process for selecting the correct tooling based on machine type and diameter range. It advises consulting with a Sunnen distributor or field service engineer for assistance.

Company Overview
Sunnen Products Company, founded in 1924, is a leading provider of honing tools and abrasives. The company emphasizes its commitment to quality, customer service, and technological advancement.

Contact Information
The document provides contact details for Sunnen's headquarters and international offices, including phone numbers, fax numbers, and email addresses for customer support.

Conclusion
This guide serves as a comprehensive resource for selecting and using Sunnen's GH® honing tools, ensuring optimal performance and customer satisfaction.

Catalog excerpts

Call Sunnen Customer Service Toll-Free (USA) at or contact your Sunnen field engineer for fast service on Sunnen GH brand honing machines, abrasives and tooling ® For customers outside the USA contact your authorized Sunnen distributor Honing Tools Tooling & Abrasive Selection Guide www.sunnen.com SUNNEN WORLDWIDE Sunnen Products Company World Headquarters St. Louis, MO – USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email [email protected] www.sunnen.com Switzerland – Sunnen AG Phone +41 71 649 33 33 Fax +41 71 649 33 34 Email [email protected] www.sunnen.ch Italy – Sunnen Italia S.r.l. Phone +39 02 383 417 1 Fax +39 02 383 417 50 Email [email protected] www.sunnenitalia.com A Legacy of Excellence since 1924. France – Sunnen SAS Phone +33 01 69 30 0000 Fax +33 01 69 30 1111 Email [email protected] www.sunnen.fr Czech Republic – Sunnen s.r.o. Phone +420 383 376 317 Fax +420 383 376 316 Email [email protected] www.sunnen.cz Poland – Sunnen Polska Sp. z o.o. Phone +48 22 814 34 29 Fax +48 22 814 34 28 Email [email protected] www.sunnen.pl China – Shanghai Sunnen Mechanical Co. Ltd. Phone +86 21 5813 3990 Fax +86 21 5813 2299 Email [email protected] www.sunnensh.com Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. Sunnen and the Sunnen logo are registered trademarks of Sunnen Products Company ©2009 Sunnen Products Company Printed in USA

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Sunnen® . . . T h e F o r e m o s t A u t h o r i t y o n Tu b e H o n e s w i t h More than 400 delivered around the world HTH - High production and flexibility HTD - For large demanding applications HTC - High volume production

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A Message to Our Customers In 1924 my grandfather, Joseph Sunnen, founded Sunnen Products Company with little more than an innovative idea and a lot of hard work. His guiding vision was to provide superior products at a fair price, and to put his customers and employees first. He used that formula over the years to grow Sunnen® from a one-man shop into a global company with facilities and distributors in more than 50 countries. But with all the changes that have taken place since 1924, some things at Sunnen remain the same. Sunnen Products Company is still owned by the Sunnen family and I am...

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GH® TOOLING SELECTION GUIDE Sunnen GH Honing Tool System MACHINE INFORMATION Make: _____________________ Spindle Speed: _________________________ Fixture Type: _____________________ Stroke Length: _____________________ Type Table: _________________________ Feed Type: _____________________ Coolant Type / Mix: _________________________ FLANGE TYPE Material Hardness: _______________________ Rough Bore Size: ___________________ Bore Condition: _______________________ Finish Bore Size: ___________________ Finish Tolerance: _______________________ Finish Required: ___________________ Open / Blind Bore:...

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Sunnen GH ® Honing Tool System Sunnen GH ® Honing Tool System Speed Conversion Chart - RPM / SFPM Speed Conversion Chart Recommended RPM for Aluminum Oxide / Silicon Carbide Surface Feet Per Minute (SFPM) 200 220 240 Complete GH -Series Honing Tool Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv How To Use This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Honing Tool - Slotted Type Hone Head Diameter Range: 0.50 - 8.00 in. (12,7 - 203,2 mm) ADAPTER ©3§ Honing Tool - Flange Type Hone Head HONE HEAD Feed Type - Push (G1) Tool Size O.D.1 in. (mm) NOTE: 1 Tool Size OD - For Tools Sizes under 1.29in. (32,8mm) refer to Integrated Tools on Page 13 or Hone Heads on Page 14. 2 Driveshaft - Refer to Driveshaft Chart on Page 12. Specify Driveshaft/Stroke Length and Diameter. 3 Stoneholder - Refer to Stoneholder Chart on Page 24. Specify Bore Length and Diameter.

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Honing Tool - Slotted Type Hone Head Diameter Range: 0.50 - 8.00 in. (12,7 - 203,2 mm) Honing Tool - Flange Type Hone Head Feed Type - Push (G1) Tool Size O.D.1 in. (mm) NOTE: 1 Tool Size OD - For Tools Sizes under 1.37in. (34,8mm) refer to Integrated Tools on Page 13 or Hone Heads on Page 14. 2 Driveshaft - Refer to Driveshaft Chart on Page 12. Specify Driveshaft/Stroke Length and Diameter. 3 Stoneholder - Refer to Stoneholder Chart on Page 24. Specify Bore Length and Diameter.

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Sunnen GH ® Honing Tool System Sunnen GH ® Honing Tool System GH®-210 Horizontal Honing Machines (Includes Sunnen & Other Manufacturers Machines) Honing Tool - Slotted Type Hone Head HONE HEAD Honing Tool - Flange Type Hone Head Microfinishes This Chart gives the approximate microinch (μin) and micrometer (μm) readings to be expected on a variety of materials with specific grain sizes. Feed Type - Push (G1) 1 Tool Size O.D. in. (mm) Adapter Socket Size (See Pg. 10-11) Hone Head Part No. (See Pg. 14) G1P5322P5S RECOMMENDED (INTEGRATED- PG. 13) Diamond Silicon Carbide Cast Iron Diamond G14B_____...

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(Includes Sunnen & Other Manufacturers Machines) Diameter Range: 0.50 -16.00 in. (12,7 - 406,4 mm) Feed Type - Push (G1) Tool Size O.D.1 in. (mm) NOTE: 1 Tool Size OD - For Tools Sizes under 1.37in. (34,8mm) refer to Integrated Tools on Page 13 or Hone Heads on Page 14. 2 Driveshaft - Refer to Driveshaft Chart on Page 12. Specify Driveshaft/Stroke Length and Diameter. 3 Stoneholder - Refer to Stoneholder Chart on Page 25. Specify Bore Length and Diameter.

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Tube Honing Tooling and Accessories

Tube Honing Tooling and Accessories

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