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SV-2500 series

SV-2500 series

SV-2500 series

Product catalog summary
Overview: The SV-2500 Series Precision Vertical Honing System by Sunnen is designed for high-precision honing applications, particularly for diesel and gasoline engines, cylinder liners, and large parts. It features a patented stroke control system with three-axis servo-control for spindle rotation, stroke, and tool feed, ensuring a constant crosshatch angle throughout the bore.
Key Features:
  • Servo-Controlled System: Offers synchronized servo axes for precise control over the honing process, allowing for mid-cycle adjustments to the crosshatch angle.
  • Configurations: Available in single or multiple-spindle configurations with options for manual or automated parts loading. Models include SV-2500, SV-2510, and SV-2560.
  • Durability and Efficiency: The system is built with a cast iron base and column for reduced vibration and increased durability. It includes a low-maintenance stainless steel work area.
  • Automation and Customization: Options for automation include robot interfaces, custom risers, and in-process air gaging. The system can be tailored to specific production needs.
Technical Specifications:
  • Diameter Range: 19 - 229 mm (0.75 - 9 in.)
  • Workpiece Weight: Up to 900 kg (2000 lbs.)
  • Stroke Travel: Up to 762 mm (30 in.) for SV-2500/2510, and 1524 mm (60 in.) for SV-2560
  • Spindle Speed: 0 to 300 rpm (600 rpm optional)
  • Electrical Requirements: 460V, 60Hz, 3Ph or 400V, 50Hz, 3Ph
Tooling and Accessories:
  • Precision Tooling: Offers multi-stone honing tools for optimized bore geometry and efficiency.
  • Abrasives: A wide variety of abrasives including aluminum oxide, silicon carbide, diamond, and CBN.
  • Honing Oils and Coolants: Designed for extreme lubricity and cost-effective cutting rates.
Global Support: Sunnen provides a worldwide network for manufacturing, distribution, and technical support, ensuring quality solutions and customer service.
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Catalog excerpts

SV-2500 series-1

ABOVE AND BEYOND HONING

 Open the catalog to page 1
SV-2500 series-2

Sunnen has long set the industry standard in creating complete solutions for precision honing, and the SV-2500 Series Vertical Honing System represents another milestone in Sunnen’s pursuit of innovation. The SV-2500 Series features a patented stroke control system for solving difficult applications which offeres three-axis servo-control of spindle rotation, stroke and tool feed, allowing the machine to produce a whole-bore, constant crosshatch angle to meet the precision requirements for diesel and gasoline engines, cylinder liners, and other large part applications. Synchronized servo axes...

 Open the catalog to page 2
SV-2500 series-3

Need image Sunnen’s technical specialists • he versatile SV-2500 is available in singleT spindle, or multiple-spindle configurations and with either manual or fully automated parts loading. There are three base models to choose from -- SV-2500, SV-2510 and SV-2560 have developed servo drive and motion control technology that delivers constant crosshatch throughout the entire length of the bore – virtually impossible to achieve until now. With the all-electric drive system, • e’ll create each solution as an optimized W package, including custom guarding, parthandling automation, custom risers...

 Open the catalog to page 3
SV-2500 series-4

The SV-2500 Combines Multi-spindle Processing Flexibility with Fast Cycle Times. Synchronized Servo Motors for stroke and spindle maintain constant crosshatch finish throughout the bore, from end to end. Patented stroke control for difficult applications Constant Torque 7.5 kW (10 hp) Spindle permits high stock removal rates on even tough material like compacted-graphite iron. Standard spindle speed is 0-300 rpm – with an option of 0-600 rpm – and a maximum stroke rate of 160 spm. Fast Changeover: Most tools can be changed in less than five minutes. Low maintenance stainless steel work area will...

 Open the catalog to page 4
SV-2500 series-5

SV-2560 Floor Plan Well Suited for a Wide Range of Applications The SV-2500 Vertical Honing System is ideal for diesel cylinder liners, mud pump liners, large hydraulic blocks, brake drums and other mid- to high-production applications. Constant Crosshatch Capability Sunnen’s SV-2500 has a synchronized servo stroke motor and spindle for a constant crosshatch finish throughout the bore with no rollover.

 Open the catalog to page 5
SV-2500 series-6

Diameter Range (ID): * 19 - 229 mm (.75 - 9 in.) Workpiece Weight:* 900 kg (2000 lbs.) Work Area Envelope: 1016 x 1778 mm (40 x 70 in.) Customize the SV-2500 Series To Your Exact Requirements available anywhere in the world. They are reliable, durable, and flexible Reciprocation Rate (Stroke - Z Axis): SV-2500/2510/2560: Up to 160 strokes per minute systems designed to deliver the production quality and precision our Stroke Motor: Servo 7.5 kW (10 hp) Sunnen’s high-precision honing systems represent the very finest solutions customers have grown to expect. From design to delivery, you have the...

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SV-2500 series-7

Tooling Sunnen offers flexible, precision tooling for the SV-2500 that delivers precise, accurate and consistent bore sizing. PH Precision Multi-Stone Honing Tools New features on this line of multi-stone honing tools optimize bore geometry and efficiency in mid- and high-volume production applications. Tools can be built to meet any need, and are available in single-stage and two-stage models. PH tools can hold 12 or more stones to produce optimum straightness and roundness. Available with integral plug sizing or in-process air gaging. Bore Diameter Range: 50 mm - 229 mm (2 inches - 9 inches)...

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SV-2500 series-8

a legacy of excellence since 1924. WORLDWI DE Our global manufacturing, distribution, and sales and service network allows us to deliver quality Sunnen solutions worldwide. And our state-of-the-art Technical Services Centers allow our technical experts to develop innovative solutions to customer application challenges. The Centers also provide answers for customer questions and training for Sunnen representatives around the world. Sunnen Products Company World Headquarters St. Louis, MO - USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email [email protected] www.sunnen.com...

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.