1. Catalogs
  2. Sunnen Products Company
  3. SV-2100 Series Vertical Honing Machine
video corpo

SV-2100 Series Vertical Honing Machine

SV-2100 Series Vertical Honing Machine

SV-2100 Series Vertical Honing Machine

Product catalog summary
Overview: The SV-2100 Series is a precision vertical honing system designed for small bore applications. It is built on a modular platform allowing for customization and automation to meet specific requirements. The system supports both single-pass and conventional reciprocating honing up to 20 mm and is capable of holding tight tolerances superior to I.D. grinding.
Applications: The SV-2100 Series is suitable for a variety of applications including hydraulic valves, diesel fuel injectors, gears, gun barrels, turbocharger housings, and medical parts. It is ideal for mid- to high-production manufacturers.
Features: Key features include a low maintenance stainless steel enclosure, precision servo spindle, advanced servo ball screw stroke control, and multiple spindle configurations. The system also offers a flexible modular column design, safety technology compliance, and LED work area lighting.
Operator Interface & Software: The system uses a Windows-based PC touch screen control system for easy setup and process control. It supports automation integration, programmable positions, and multiple language options. Automatic bore detection and USB port for system backup are standard.
Specifications: The SV-2100 Series offers a diameter range of 3 to 20 mm, with various models supporting different workpiece weights and dimensions. It features a servo stroker motor, spindle speeds up to 4000 rpm, and requires specific pneumatic and electrical setups.
Tooling & Abrasives: The system supports a range of tooling options including diamond and CBN multi-stone tools, plated diamond tools, and vitrified abrasive tools. Sunnen also provides a variety of abrasives and honing oils for optimal performance.
Customization & Support: Sunnen offers extensive customization options including robotic parts handling, custom fixtures, and automation solutions to enhance efficiency and reduce labor costs. Comprehensive support is provided for installation and operation.
Global Presence: Sunnen has a worldwide network for manufacturing, distribution, and service, ensuring quality solutions and support globally.
See more

Catalog excerpts

SV-2100 Series Vertical Honing Machine-1

ABOVE AND BEYOND HONING SV-2100 Series P R EC I S I O N VERTICA L H O N I NG SYSTE M

 Open the catalog to page 1
SV-2100 Series Vertical Honing Machine-2

S U N N E N’ S SV- 21 0 0 S ER I ES : A FL E XIBL E SO LUTIO N TH AT DEL IVER S THE LOW Built on a proven, modular platform, the SV-2100 Series can be easily customized and automated to suit your exact specifications – whatever your needs demand, from multiple spindles to air gaging. Plus, this flexible small bore system supports both single-pass and conventional reciprocating honing up to 20 mm (.787 in). The SV-2100 Series is capable of holding the industry’s tightest production environment tolerances – as fine as 0,00025 mm (0.000010 inch) – tolerances far superior to I.D. grinding. This agile...

 Open the catalog to page 2
SV-2100 Series Vertical Honing Machine-3

• Hydraulic valves, valve bodies, and pumps • Diesel fuel injectors • Gears, including transmission and other precision gears • Gun barrels • Turbocharger housings and bearings • Medical parts Perfect for mid- to high-production manufacturers with small bore applications, the SV-2100 Series delivers the lowest cost per honed part with the tight bore tolerances you expect from Sunnen. Your Sunnen Technical Specialist will work with you to determine the best solution for your needs - it's all part of the added value you get with Sunnen. Plus, our worldwide sales and service team provides comprehensive...

 Open the catalog to page 3
SV-2100 Series Vertical Honing Machine-4

The SV-2100 Series: Built For Performance, Designed For Customization For Small Bore Applications • Standard & Optional Features Low maintenance stainless steel enclosure provides good visibility and ensures operator safety.  “Lubed-for-life” over-sized stroke guideways ensure superior performance and long, trouble-free life.  Precision 1.5 kW (2 HP) servo spindle for torque sensitive applications. Patented increased sensitivity feed system can operate in constant rate or pressure mode to optimize the process. Advanced patented servo ball screw stroke control allows the machine to short stroke...

 Open the catalog to page 4
SV-2100 Series Vertical Honing Machine-5

Operator Interface & Software Features • Easy-to-use Windows®-based PC touch screen Large 482 mm (19 in) color touchscreen control system coupled with servo column feed provides optimum process control with ease of set-up. • Spindle speed and column speed can be varied as needed. • Operations such as pecking, shortstroke and dwell can be easily added to the set-up. • Programmable positions allow complex motion profiles. • Automation interface provides seamless automation integration: robotic interface for loading and unloading; pneumatic interface for easy fixture integration. • Multiple setups...

 Open the catalog to page 5
SV-2100 Series Vertical Honing Machine-6

Specifications: Diameter Range:* 3 t0 20 mm (.120 to .79 in.) CGT: up to 12.7 mm (0.5 in.) Maximum Workpiece and Fixture Weight:* SV-2110/SV-2115: 115 kg (250 lbs) SV-2152: 900 kg (2000 lbs) Work Area Envelope (Table) SV-2110/SV-2115: 175 x 175 x 150 mm (6.88 x 6.88 x 5.9 in.) Carriage Travel SV-2110/SV-2115/ 630 mm (24.8 in.) SV-2152: 1321 mm (52 in.) Stroker Speed: 0,001 to 0,85 mps (2 to 2000 ipm) Reciprocation Rate (Stroke): 10 to 400 spm Customize the SV-2100 To Your Exact Requirements Servo Stroker Motor: 7,5 kW (10 hp) Spindle Speeds: SV-2110/SV-2115: 50 to 4000 rpm SV-2152: 50-2000 rpm...

 Open the catalog to page 6
SV-2100 Series Vertical Honing Machine-7

SV- 2 1 0 0 To o l i n g , A b r as ive s H o n i n g O i ls a n d Co o l a nts Standard Machines: SV-2110 – base single-column machine with fixed tooling plate. Tooling SV-2115 – same as SV-2110 but includes servo rotary table and 12-position rotary air union. SV-2152 - extended stroke length (1321 mm/ 52 in.) single-fixed column mounted on a riser with cast iron walkin base with stainless steel enclosure. Multi-colum (both 2 and 3 column fixed-620 mm/ 24.8 in. stroked length) mounted on a welded steel base available. Machine Options: • Adaptors available for a variety of Sunnen tooling (both floating...

 Open the catalog to page 7
SV-2100 Series Vertical Honing Machine-8

WORLDWIDE Our global manufacturing, distribution, and sales and service network allows us to deliver quality Sunnen solutions worldwide. And our state-of-the-art Technical Services Centers allow our technical experts to develop innovative solutions to customer application challenges. The Centers also provide answers for customer questions and training for Sunnen representatives around the world. Sunnen Products Company World Headquarters St. Louis, MO – USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email [email protected] www.sunnen.com Austria - Sunnen Austria GmbH Hohenems...

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.