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SV-2000 Series Vertical Honing Machine

SV-2000 Series Vertical Honing Machine

SV-2000 Series Vertical Honing Machine

Product catalog summary
Overview: The SV-2000 Series is a precision vertical honing system designed for customization and automation to meet specific production needs. It supports both single-pass and conventional reciprocating honing, offering superior tolerances as fine as 0.00025 mm.
Applications: Suitable for a wide range of applications including hydraulic valves, diesel fuel injectors, gears, gun barrels, refrigeration compressor components, turbocharger housings, connecting rods, small engine cylinders, and medical parts.
Customization and Features: The system can be tailored with multiple spindles, air gaging, and custom robotic parts handling. It features a low-maintenance stainless steel enclosure, high-torque belt-drive servo spindle, and advanced servo stroke control. The modular design allows for easy customization.
Operator Interface & Software: The system uses a Windows-based PC touch screen control for optimal process control. It allows for programmable positions, automation integration, and multiple language options. Automatic bore detection is standard to reduce cycle time.
Specifications: The SV-2000 Series accommodates a diameter range of 3 to 65 mm and supports workpiece weights up to 900 kg. It offers spindle speeds from 100 to 4000 rpm and requires specific electrical and pneumatic setups.
Tooling and Abrasives: The series includes a variety of tooling options such as diamond or CBN multi-stone tools, plated diamond KROSSGRINDING® tools, and vitrified abrasive tools. Sunnen also provides a range of abrasives and honing oils for enhanced performance.
Global Support: Sunnen offers worldwide sales and service support, ensuring comprehensive assistance for installation and operation. The company maintains a global network to deliver quality solutions and technical expertise.
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Catalog excerpts

SV-2000 Series Vertical Honing Machine-1

ABOVE AND BEYOND HONING SV-2000 Series P R EC I S I O N VERTICA L H O N I NG SYSTE M

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SV-2000 Series Vertical Honing Machine-2

S U N N E N’ S SV- 20 0 0 S ER I ES : A FL E XIBL E SO LUTIO N TH AT DEL IVER S THE LOW Built on a proven, modular platform, the SV-2000 Series can be easily customized and automated to suit your exact specifications – whatever your needs demand, from multiple spindles to air gaging. Plus, this flexible system supports both single-pass and conventional reciprocating honing. The SV-2000 Series is capable of holding the industry’s tightest production environment tolerances – as fine as 0,00025 mm (0.000010 inch) – tolerances far superior to I.D. grinding. This agile system is suited for an impressive...

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SV-2000 Series Vertical Honing Machine-3

• Gun barrels • Gear hobs • Refrigeration compressor components • Turbocharger housings and bearings • Connecting rods • Small engine cylinders • Medical parts Perfect for mid- to high-production manufacturers, the SV-2000 Series delivers the lowest cost per honed part with the tight bore tolerances you expect from Sunnen. Your Sunnen Technical Specialist will work with you to determine the best solution for your needs – it’s all part of the added value you get with Sunnen. Plus, our worldwide sales and service team provides comprehensive support for the installation and operation of every system...

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SV-2000 Series Vertical Honing Machine-4

The SV-2000 Series: Built For Performance, Designed For Customization Standard & Optional Features Low maintenance stainless steel enclosure provides good visibility and ensures operator safety.  “Lubed-for-life” over-sized stroke guideways ensure superior performance and long, trouble-free life.  Precision high-torque output belt-drive servo spindle. Increased spindle power to 7.5 kW (10 hp).  Patent-pending load-sensing feed system can operate in constant rate or pressure mode to optimize the process. Advanced servo stroke control allows the machine to short stroke or dwell in any part...

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SV-2000 Series Vertical Honing Machine-5

Operator Interface & Software Features • Windows®-based PC touch screen control system coupled with servo column feed provides optimum process control with ease of set-up. • Spindle speed and column speed can be varied as needed. • Operations such as pecking, shortstroke and dwell can be easily added to the set-up. • Programmable positions allow complex motion profiles. • Automation interface provides seamless automation integration: robotic interface for loading and unloading; pneumatic interface for easy fixture integration. • Multiple setups can be entered and saved for future production runs...

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SV-2000 Series Vertical Honing Machine-6

Specifications: Diameter Range:* 3 t0 65 mm (.120 to 2.560 in.) Maximum Workpiece and Fixture Weight:* SV-2010/SV-2015: 115 kg (250 lbs) SV-2020/SV-2052: 900 kg (2000 lbs) Work Area Envelope (Table) SV-2010/SV-2015: 175 x 175 x 150 mm (6.88 x 6.88 x 5.9 in.) Carriage Travel SV-2010/SV-2015/ SV-2020: 630 mm (24.8 in.) SV-2052: 1321 mm (52 in.) Stroker Speed: 0,001 to 0,85 mps (2 to 2000 ipm) Reciprocation Rate (Stroke): 10 to 400 spm Customize the SV-2000 To Your Exact Requirements Sunnen’s high-precision honing systems represents the very finest solutions available anywhere in the world. They...

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SV-2000 Series Vertical Honing Machine-7

SV- 2 0 0 0 To o l i n g , A b r as ive s H o n i n g O i ls a n d Co o l a nts Standard Machines: SV-2010 – base single-column machine with fixed tooling plate. Tooling SV-2015 – same as SV-2010 but includes servo rotary table and 12-position rotary air union. SV-2020 -standard single-column (630 mm/ 24.8 in. stroke length) with servo left/right X-axis movement (1143 mm/ 45 in.) mounted in a cast iron base with stainless steel enclosure. SV-2052 - extended stroke length (1321 mm/ 52 in.) single-fixed column mounted on a riser with cast iron walkin base with stainless steel enclosure. Multi-colum...

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SV-2000 Series Vertical Honing Machine-8

a legac y of excellence since 1924 . Our global manufacturing, distribution, and sales and service network allows us to deliver quality Sunnen solutions worldwide. And our state-of-the-art Technical Services Centers allow our technical experts to develop innovative solutions Sunnen Products Company World Headquarters St. Louis, MO – USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email [email protected] www.sunnen.com Switzerland – Sunnen AG Phone +41 71 649 33 33 Fax +41 71 649 33 34 Email [email protected] www.sunnen.ch to customer application challenges. The Centers also...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.