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SH-4000

SH-4000

SH-4000

Product catalog summary
Introduction
The SH-4000 is a next-generation power stroked honing machine by Sunnen, designed to enhance honing capabilities with advanced features and improved operator productivity. It builds on the legacy of the EC and ML series, offering digital repeatability and a touchscreen HMI.

Design and Features
The SH-4000 features a modern design with 45% fewer parts for increased reliability and durability. Key features include:
  • PLC controls with a 225 mm touchscreen for easy access to machine settings.
  • Servo-controlled ball screw stroker for precise positioning.
  • Patent-pending digital-servo tool feed and cutting pressure control.
  • Standard true running spindle with direct collet connection.
  • CE compliant safety systems with guard interlocks and light curtains.

Specifications
The machine supports a diameter range of 1.5 - 101.6 mm, with optional CGT up to 11.07 mm. It offers a stroker carriage travel of 6 - 392 mm and spindle speeds of 200 - 3000 RPM. The machine is powered by a 4.1 kW spindle and a 2.5 kW servo stroker.

Tooling and Abrasives
The SH-4000 supports a wide range of tooling options, including MMT high-production multi-stone mandrels and CGT diamond-plated tools for precision and durability. Sunnen also offers a variety of abrasives for different applications.

Support and Services
Sunnen provides comprehensive support through its global sales and service network, ensuring installation and operational assistance. The company also offers technical services and training through its Technical Services Centers.

Conclusion
The SH-4000 is designed for medium-to-high volume production with quick changeover capabilities, offering enhanced control and technology for improved honing performance.
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Catalog excerpts

SH-4000-1

ABOVE AND BEYOND HONING

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SH-4000-2

From its designer styling and lack of manual controls to its digital repeatability and touchscreen HMI, Sunnen’s new SH-4000 builds on the 21-year heritage of the successful EC and ML series machines. Simply stated, the SH-4000 takes honing to the next level of capability. The SH-4000 is the result of a fouryear development process with input y from around the globe. All aspects of the machine have been analyzed for improvement and tested. The machine is engineered to improve operator productivity. The next generation of power stroked horizontal honing machines are suited for quick changeover...

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SH-4000-3

The design focus of this machine makes it easy to setup, easy to operate with more features, more capability, and increased reliability and maintainability. Features include: • PLC controls replace outdated circuit card control. All machine settings are accessible via the large 225 mm (9”) touch screen. No manual levers, knobs, and switches to set. • Setups can now be saved and retrieved. No need to keep printed setup sheets for each part. • New robust 25 mm Bosch Rexroth servo controlled ball screw stroker assures precise positioning and consistent performance • New wider stroker carriage has...

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SH-4000-4

The SH-4000 Power Stroked Honing Machine . . . Its oning s performance matches its looks Standard & Optional Features  Patent pending digital-servo, linear hybrid tool feed and cutting pressure control for consistent, predictable performance. The system provides precise settings at the touch of a button to maximize process control and productivity. Can be adjusted in 4.4 N (1 lbf) increments with 2225 N (500 lbf) available, doubling the feed force of earlier machines. Superior feed control at low pressure for small bore processing. Step feed capability for rough and finish pressures in one setup....

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SH-4000-5

Intuitive touchscreen puts you in control Proven, globally supported Siemens PLC is easy-to-use with the following features standard: Screen selectable languages include English, German, French and Italian. Conveniently located cycle start buttons (foot pedal may also be used). Designed with automation in mind. Safe setup mode switch and safe speed limits ensure operator safety during setup. Stroker jog joystick for easy setup. USB port for backup and updates. Intuitive touch screens allow inexperienced operators to run the machine efficiently and easily transition from older model machines. Large...

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SH-4000-6

SHA-4000(right) is available with a package that allows totally automated honing so you can perform a superior job without the cost of a fulltime operator. Specifications: Diameter Range (I D): 1.5 - 101.6 mm (.060 - 4.0 in) Optional CGT: Up to 11.07 mm (.436 in) • Easy-to-change stroker fixture plate standard (unit allows mounting of all ML/EC style fixtures). Additional plates can be ordered to mount custom fixtures or for quick changeover. • Robust 25 mm (1 in) servo controlled ball screw stroker assures precise positions and consistent performance. • Increased 400 mm (15.75 in) maximum stroke...

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SH-4000-7

S H - 4 0 0 0 To o l i n g , A b r as ive s a n d Lu b r i c a nts Ordering Information Standard Equipment The SH-4000 comes standard with the The SH-4000 incorporates the latest technology in horizontal honing. Sunnen offers a wide range of tooling options from multi-stone mandrels to standard mandrels. EC-6100 Universal Honing Fixture with mounting plate Runout adjustable standard mandrel spindle Coolant cart with PF Cartridge Filtration MMT High-Production Multi-Stone Mandrels MMT mandrels offer faster cycle times, superior accuracy, longer time between stone changeovers, and maintain superior...

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SH-4000-8

WORLDWIDE Our global manufacturing, distribution, and sales and service network allows us to deliver quality Sunnen solutions worldwide. And our state-of-the-art Technical Services Centers allow our technical experts to develop innovative solutions to customer application challenges. The Centers also provide answers for customer questions and training for Sunnen representatives around the world. Sunnen Products Company World Headquarters St. Louis, MO – USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email [email protected] www.sunnen.com Austria - Sunnen Austria GmbH Hohenems...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.