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Precision Honing Supplies
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Precision Honing Supplies
Product catalog summary
Bore Description and Honing Unit Requirements
This section outlines the specifications for selecting honing units based on bore dimensions and types. It includes guidelines for correcting bowed holes, handling holes with counterbores or overhangs, and managing open holes with tandem lands or keyways. The importance of selecting a honing unit with the appropriate stone and shank length is emphasized to ensure effective honing.
This section outlines the specifications for selecting honing units based on bore dimensions and types. It includes guidelines for correcting bowed holes, handling holes with counterbores or overhangs, and managing open holes with tandem lands or keyways. The importance of selecting a honing unit with the appropriate stone and shank length is emphasized to ensure effective honing.
Honing Unit Selection Guide
A two-step process is provided for selecting the appropriate honing unit: identifying the bore type and referring to the corresponding page for unit selection. A comprehensive table lists bore diameters and the corresponding honing unit pages, facilitating easy tool selection.
A two-step process is provided for selecting the appropriate honing unit: identifying the bore type and referring to the corresponding page for unit selection. A comprehensive table lists bore diameters and the corresponding honing unit pages, facilitating easy tool selection.
Mandrel and Stone Specifications
This section details the specifications for mandrels and honing stones, including diameter ranges, stone lengths, and material compatibility. It highlights the importance of choosing the correct mandrel and stone combination for different materials such as aluminum, brass, bronze, carbide, cast iron, ceramic, glass, and various types of steel.
This section details the specifications for mandrels and honing stones, including diameter ranges, stone lengths, and material compatibility. It highlights the importance of choosing the correct mandrel and stone combination for different materials such as aluminum, brass, bronze, carbide, cast iron, ceramic, glass, and various types of steel.
Additional Recommendations
Guidance is provided on selecting stones based on material hardness and honing requirements. It suggests that hard materials require softer stones, while soft materials require harder stones. For long production runs, stones that are slightly harder or softer, coarser or finer, may be beneficial depending on the specific application.
Guidance is provided on selecting stones based on material hardness and honing requirements. It suggests that hard materials require softer stones, while soft materials require harder stones. For long production runs, stones that are slightly harder or softer, coarser or finer, may be beneficial depending on the specific application.
Mandrel Options and Specifications
Detailed specifications and options for mandrels used in honing processes are provided. The use of bronze mandrels for fine finishes and honing exotic metals is highlighted. The selection of bushings is crucial, with recommendations to choose a bushing with a bore diameter just under the finish size.
Detailed specifications and options for mandrels used in honing processes are provided. The use of bronze mandrels for fine finishes and honing exotic metals is highlighted. The selection of bushings is crucial, with recommendations to choose a bushing with a bore diameter just under the finish size.
Keyway Honing Units
Components required for complete AAY20 and YY24 Keyway Honing Units are outlined, including mandrels, truing sleeves, adapters, alignment bushings, and honing stones. Diameter ranges for different mandrels and part numbers for ordering are specified.
Components required for complete AAY20 and YY24 Keyway Honing Units are outlined, including mandrels, truing sleeves, adapters, alignment bushings, and honing stones. Diameter ranges for different mandrels and part numbers for ordering are specified.
Stone and Mandrel Selection
Various types of stones are available, including aluminum oxide, silicon carbide, diamond, and CBN stones, each suited for different materials and finishes. The document advises on selecting stones based on material hardness and desired surface finish.
Various types of stones are available, including aluminum oxide, silicon carbide, diamond, and CBN stones, each suited for different materials and finishes. The document advises on selecting stones based on material hardness and desired surface finish.
Automatic Size Control Probes
Probes are available for machines with automatic size control units, with specific part numbers and diameter ranges provided for selection based on the workpiece finish diameter.
Probes are available for machines with automatic size control units, with specific part numbers and diameter ranges provided for selection based on the workpiece finish diameter.
Replacement Parts and Special Orders
Lists of replacement parts for mandrels, such as wedges, stone retainers, and wedge guides, are provided. Certain mandrels and stones are available on a special order basis, with advice to contact customer service for these items.
Lists of replacement parts for mandrels, such as wedges, stone retainers, and wedge guides, are provided. Certain mandrels and stones are available on a special order basis, with advice to contact customer service for these items.
General Recommendations
For optimal results, the document recommends using bronze guide shoes with certain stones and provides guidelines for selecting stones based on material hardness and production volume. The importance of truing mandrels accurately to prevent issues during honing is emphasized.
For optimal results, the document recommends using bronze guide shoes with certain stones and provides guidelines for selecting stones based on material hardness and production volume. The importance of truing mandrels accurately to prevent issues during honing is emphasized.
Overview: This document provides detailed specifications and guidelines for selecting and using honing units, specifically focusing on keyway honing units and mandrel sets. It includes information on diameter ranges, materials, recommended stones, and replacement parts.
Specifications: The document outlines the diameter ranges for different honing units, such as Y72, Y88, and Y104, with specific measurements in both millimeters and inches. It also details the materials suitable for honing, including aluminum, brass, bronze, carbide, cast iron, ceramic, glass, and various types of steel.
Procedures: Instructions are provided for selecting the appropriate truing sleeve and honing stone based on the desired finish size. The document emphasizes the importance of accurate truing to prevent the honing stone from getting stuck in the keyway.
Standards and Recommendations: The document recommends using specific stones for different materials and applications, highlighting the importance of choosing the right stone hardness and grit size. It suggests contacting customer service for special orders or additional abrasive specifications.
Replacement Parts: Lists of replacement parts for Y72, Y88, and Y104 mandrels are provided, including wedges, wedge plates, shoe clamps, tension blocks, and set screws. The document advises replacing these parts when wear begins to show.
Additional Information: The document includes notes on the availability of superabrasive stone inserted guide shoes for longer life and mentions the option to order blind hole keyway mandrels and stones on a special order basis.
Summary of Key Data: The document contains tables listing recommended stones for different mandrels, with details on surface finish quality (Ra) and grit sizes. It also provides a guide for selecting honing units based on the type of machine and application.
Overview: This document provides a comprehensive guide on honing units, mandrel racks, stone assortments, and related accessories used in precision machining. It includes specifications, diameter ranges, and ordering information for various honing tools and accessories.
Specifications: The document lists various honing units and mandrel sets, such as K8, K10, K12, K16, K20, and others, with specific diameter ranges. It also details the SL-30, SL-37, and SL-38 mandrel racks, which are designed to hold different numbers of honing units.
Stone Assortments: Several stone assortments are described, including SLN-250, SLN-80, SLN-744, and SLN-1000, each consisting of multiple stones with specific codes. These stones are used for different honing applications and are available in various sizes and materials.
Diameter Ranges: The document specifies diameter ranges for different honing units and stone assortments, such as 2.54 mm to 3.05 mm, 1.52 mm to 2.03 mm, and larger ranges for specific applications.
Mandrel Units: Various mandrel units like MLS-280S, MLS-280H, MLS-1000, and MLS-1750 are detailed, including their applications for open and blind hole work. The document also describes retractable mandrels and their benefits, such as increased efficiency and reduced manufacturing costs.
Ordering Information: Instructions for ordering specific honing units and mandrels are provided, including how to specify diameter ranges and select appropriate stone sets. Special order options for diamond-plated and carbide shoe mandrels are also mentioned.
Key Features: The document highlights the benefits of using retractable mandrels, such as easier loading and unloading, faster stock removal, and reduced downtime. It also emphasizes the importance of using the correct stone sets for different materials and applications.
Introduction
CGT KROSSGRINDING® tools are designed for precision and efficiency in bore sizing, offering extreme accuracy and excellent stock removal capabilities. These tools use durable diamond grit for long life and provide consistent bore size and roundness, with tolerances within 0.00025 mm. The process offers superior cutting rates compared to traditional grinding methods and can achieve a controlled surface finish with a crosshatch pattern.
CGT KROSSGRINDING® tools are designed for precision and efficiency in bore sizing, offering extreme accuracy and excellent stock removal capabilities. These tools use durable diamond grit for long life and provide consistent bore size and roundness, with tolerances within 0.00025 mm. The process offers superior cutting rates compared to traditional grinding methods and can achieve a controlled surface finish with a crosshatch pattern.
Specifications
The document provides a detailed selection guide for KROSSGRINDING® tools, including nominal sizes, diameter ranges, shank lengths, abrasive lengths, and alignment bushings. The tools are available in various grit sizes, from D1 (70 Grit) to D00 (1200 Grit), allowing for customization based on specific application needs.
The document provides a detailed selection guide for KROSSGRINDING® tools, including nominal sizes, diameter ranges, shank lengths, abrasive lengths, and alignment bushings. The tools are available in various grit sizes, from D1 (70 Grit) to D00 (1200 Grit), allowing for customization based on specific application needs.
Surface Finish
Approximate surface finishes are provided for different materials such as soft steel, hard steel, aluminum, cast iron, bronze, carbide, copper, and brass. The finishes are measured in micrometers (µm) and microinches (µin) Ra, with values varying based on material type and tool condition.
Approximate surface finishes are provided for different materials such as soft steel, hard steel, aluminum, cast iron, bronze, carbide, copper, and brass. The finishes are measured in micrometers (µm) and microinches (µin) Ra, with values varying based on material type and tool condition.
Tool Selection and Usage
The selection guide outlines how to choose the appropriate tool based on diameter range and grit size. It emphasizes the importance of using a concentric alignment bushing for accurate centering and suggests honing the bushing to match the workpiece's starting diameter if necessary.
The selection guide outlines how to choose the appropriate tool based on diameter range and grit size. It emphasizes the importance of using a concentric alignment bushing for accurate centering and suggests honing the bushing to match the workpiece's starting diameter if necessary.
Recommendations
For bore diameters outside the standard range, consultation with a Sunnen Field Engineer is recommended. The document also notes that CGT tools can achieve high precision with minimal tool wear, and Sunnen offers verification services for specific tool performance requirements.
For bore diameters outside the standard range, consultation with a Sunnen Field Engineer is recommended. The document also notes that CGT tools can achieve high precision with minimal tool wear, and Sunnen offers verification services for specific tool performance requirements.
Overview: This document provides detailed specifications and guidelines for various honing units and components, including stone assemblies, thrust bearings, and honing heads. It includes information on diameter ranges, stone sizes, brush sets, and abrasive grades.
Specifications: The document outlines the diameter ranges for different honing heads, such as GHSS-1480/1950, GHSS-2440/2800, and GHSS-3410/4410/5410/6410. Each honing head has specific diameter ranges in both millimeters and inches, with corresponding stone and brush set sizes.
Components and Parts: Detailed lists of components for each honing unit are provided, including body, expander plates, expansion cone, universal block, and joint boot. The document also specifies common repair parts and notes on abrasive grades available.
Honing Unit Selection Guide: The guide includes information on pedestal machines, plated tooling, cylinder honing, and portable abrasives. It provides a comprehensive overview of the tooling options available for different machine types.
Diamond Honing System: The DH-Series Diamond Honing System is highlighted, with details on individual components like drive shaft assembly, hone body, and stone retaining spring. The system offers multi-point cutting action for round cylinder bores and includes optional accessories for industrial use.
Key Notes: The document emphasizes the availability of different abrasive grades and the flexibility of the honing systems to accommodate various diameter ranges by switching body and stone assemblies. It also highlights the time-saving features of Sunnen's precision abrasives.
Honing Unit Selection Guide Overview:
This document provides a comprehensive guide for selecting honing units, specifically focusing on pedestal machines, plated tooling, cylinder honing, and portable honing abrasives. It includes detailed specifications for various honing tools and accessories, such as the SNJ-10 Portable Hone, SN-75 Portable Hone, SNR-185 Remote-Feed Midget Hone, JN-95 Portable Hone, and JNR-210 Remote-Feed Junior Hone.
This document provides a comprehensive guide for selecting honing units, specifically focusing on pedestal machines, plated tooling, cylinder honing, and portable honing abrasives. It includes detailed specifications for various honing tools and accessories, such as the SNJ-10 Portable Hone, SN-75 Portable Hone, SNR-185 Remote-Feed Midget Hone, JN-95 Portable Hone, and JNR-210 Remote-Feed Junior Hone.
Specifications:
- SNJ-10 Portable Hone: Designed for bores up to 457 mm (18") long, with an I.D. range of 31.8 mm to 45 mm. Requires a 13 mm (1/2") chuck capacity.
- SN-75 Portable Hone: Suitable for bores up to 533 mm (21") long, with a 102 mm (4") stone length. Requires a 13 mm (1/2") chuck capacity.
- SNR-185 Remote-Feed Midget Hone: Capable of honing bore lengths up to 279 mm (11").
- JN-95 Portable Hone: Handles bores up to 533 mm (21") long, with an I.D. range of 51 mm to 66 mm.
- JNR-210 Remote-Feed Junior Hone: Suitable for bore lengths up to 305 mm (12").
Procedures and Recommendations:
- For optimal performance, select stone sets based on material hardness and desired surface finish. Hard materials require softer stones, while soft materials require harder stones.
- For long production runs, consider using stones that are slightly harder or softer, coarser or finer, depending on the wear rate and cutting efficiency.
- Use PHT tools for final finishing to achieve a plateau surface on cylinder walls.
Accessories and Extensions:
- Various shaft extensions are available to accommodate different bore lengths.
- Universal joints and quick couplers are recommended for use with drill presses or rigid stroking devices.
Stone Sets and Materials:
- Stone sets are categorized by grit size and material compatibility, including aluminum oxide and silicon carbide options.
- Superabrasive stone sets are available for honing carbide, ceramic, glass, and hardened steel.
Key Considerations:
- Ensure compatibility of drive shanks and shaft extensions with the selected honing tool.
- Contact customer service for special orders or to determine the best stone set for specific applications.
Portable Hones and Accessories Overview
This document provides detailed specifications and guidelines for various portable honing units and their accessories. It includes information on different models, their components, and usage instructions.
This document provides detailed specifications and guidelines for various portable honing units and their accessories. It includes information on different models, their components, and usage instructions.
Specifications and Models
The document lists several models of portable hones, including U22-J11, U20-J17, V24-J11, and others. Each model is designed for specific honing tasks and comes with unique features and components.
The document lists several models of portable hones, including U22-J11, U20-J17, V24-J11, and others. Each model is designed for specific honing tasks and comes with unique features and components.
Components and Accessories
Key components for portable hones include hone bodies, universal joints, adjusting nuts, and washers. Accessories such as quick couplers and drive shanks are also available to enhance the functionality of the honing units.
Key components for portable hones include hone bodies, universal joints, adjusting nuts, and washers. Accessories such as quick couplers and drive shanks are also available to enhance the functionality of the honing units.
Honing Unit Selection Guide
The guide provides recommendations for selecting the appropriate honing unit based on the type of machine (pedestal, plated tooling, cylinder honing, etc.) and the specific honing requirements.
The guide provides recommendations for selecting the appropriate honing unit based on the type of machine (pedestal, plated tooling, cylinder honing, etc.) and the specific honing requirements.
Stone Sets and Extensions
Stone sets are available in various types, including general-purpose and guideless stone sets. Shaft extensions are provided to accommodate different bore lengths, ensuring flexibility in honing operations.
Stone sets are available in various types, including general-purpose and guideless stone sets. Shaft extensions are provided to accommodate different bore lengths, ensuring flexibility in honing operations.
Usage Recommendations
For extremely rough bores, specific stone sets like the T20-XM51-X735 36 grit resin-bond aluminum oxide stone sets are recommended. The document also advises on the appropriate RPM settings for optimal performance based on bore diameter.
For extremely rough bores, specific stone sets like the T20-XM51-X735 36 grit resin-bond aluminum oxide stone sets are recommended. The document also advises on the appropriate RPM settings for optimal performance based on bore diameter.
Ordering Information
Instructions for ordering complete portable hone units and their components are provided, including part numbers and descriptions for easy reference.
Instructions for ordering complete portable hone units and their components are provided, including part numbers and descriptions for easy reference.
Special Orders and Customer Service
Some components and configurations are available for special order, and contact information for customer service is provided for assistance.
Some components and configurations are available for special order, and contact information for customer service is provided for assistance.
Honing Unit Selection Guide
This document provides a comprehensive guide for selecting honing units, specifically focusing on pedestal machines, plated tooling, cylinder honing, and portable honing abrasives. It includes detailed specifications and recommendations for various honing tools and accessories.
This document provides a comprehensive guide for selecting honing units, specifically focusing on pedestal machines, plated tooling, cylinder honing, and portable honing abrasives. It includes detailed specifications and recommendations for various honing tools and accessories.
Piloted Portable Hones
The document outlines specifications for piloted portable hones, including the AN-815-A40X, SN-75-887X, and JN-95-887X models. Key specifications include diameter ranges, pilot bar dimensions, and the necessity of specifying pilot length on orders. The document emphasizes the importance of the pilot bushing, which must be user-made to fit the bore before and after honing.
The document outlines specifications for piloted portable hones, including the AN-815-A40X, SN-75-887X, and JN-95-887X models. Key specifications include diameter ranges, pilot bar dimensions, and the necessity of specifying pilot length on orders. The document emphasizes the importance of the pilot bushing, which must be user-made to fit the bore before and after honing.
Recommended Stones
Various stone sets are recommended for different materials and applications, such as fast removal and fine finishing. The document provides a detailed list of stone types, including silicon carbide and aluminum oxide stones, and their respective applications based on material hardness and desired surface finish.
Various stone sets are recommended for different materials and applications, such as fast removal and fine finishing. The document provides a detailed list of stone types, including silicon carbide and aluminum oxide stones, and their respective applications based on material hardness and desired surface finish.
Additional Portable Accessories
Accessories such as PHT Plateau Honing Tools and Teflon-Mounted Hone Holders are discussed. These tools are used for final finishing steps and are compatible with specific honing units. The document also provides guidelines for using these tools effectively.
Accessories such as PHT Plateau Honing Tools and Teflon-Mounted Hone Holders are discussed. These tools are used for final finishing steps and are compatible with specific honing units. The document also provides guidelines for using these tools effectively.
Ordering Information
Details on ordering honing units and accessories, including mandrels and honing stones, are provided. The document specifies the necessary components and configurations for different honing applications, emphasizing the importance of selecting the correct honing oil for specific applications.
Details on ordering honing units and accessories, including mandrels and honing stones, are provided. The document specifies the necessary components and configurations for different honing applications, emphasizing the importance of selecting the correct honing oil for specific applications.
Overview of GGN-150 Mandrel Driver:
The GGN-150 is a portable mandrel driver designed for honing larger bores, particularly suitable for holes 19.05 mm (.75") and larger, where the bore length is at least three times the diameter. It uses the same honing units as the Sunnen Honing Machine and includes features such as spring-loaded adjustable cutting pressure, easy stone feed-up control, and a quick-release lever for stone retraction. The recommended driving power is a 12.7 mm (.5") heavy-duty drill with a 275-450 RPM range.
The GGN-150 is a portable mandrel driver designed for honing larger bores, particularly suitable for holes 19.05 mm (.75") and larger, where the bore length is at least three times the diameter. It uses the same honing units as the Sunnen Honing Machine and includes features such as spring-loaded adjustable cutting pressure, easy stone feed-up control, and a quick-release lever for stone retraction. The recommended driving power is a 12.7 mm (.5") heavy-duty drill with a 275-450 RPM range.
Ordering Instructions:
1. Order the GGN-150 Mandrel Driver, which includes one Universal Joint.
2. Order the complete Honing Unit as required for a Sunnen Honing Machine.
3. If using the GGN-150 in a rigid stroking device, order an additional Universal Joint AN-70.
4. For quick coupling or uncoupling of the drive shaft, order Quick Coupler AN-80.
1. Order the GGN-150 Mandrel Driver, which includes one Universal Joint.
2. Order the complete Honing Unit as required for a Sunnen Honing Machine.
3. If using the GGN-150 in a rigid stroking device, order an additional Universal Joint AN-70.
4. For quick coupling or uncoupling of the drive shaft, order Quick Coupler AN-80.
Portahones Overview:
Portahones are portable honing units ideal for honing internal diameters in long tubing or bulky workpieces. They feature a drive shaft, universal joint, stone feed-up mechanism, and cutting pressure adjustment. Portahones are available in two configurations: Remote-Feed and Hand-Feed.
Portahones are portable honing units ideal for honing internal diameters in long tubing or bulky workpieces. They feature a drive shaft, universal joint, stone feed-up mechanism, and cutting pressure adjustment. Portahones are available in two configurations: Remote-Feed and Hand-Feed.
Remote-Feed Portahones:
These feature a stone feed control actuated by a feed wheel near the power source, allowing stone expansion during operation. They are designed for use in a honing rig with fixed parts and driving sources. The diameter range is 25.15 mm to 152.4 mm (.990" to 6.000").
These feature a stone feed control actuated by a feed wheel near the power source, allowing stone expansion during operation. They are designed for use in a honing rig with fixed parts and driving sources. The diameter range is 25.15 mm to 152.4 mm (.990" to 6.000").
Hand-Feed Portahones:
These have a stone feed adjustment at the Portahone head, requiring the honing operation to stop for adjustments. They can be converted to remote-feed configuration for diameters 66.17 mm (2.605") and larger. The diameter range is 18.90 mm to 152.4 mm (.744" to 6.000").
These have a stone feed adjustment at the Portahone head, requiring the honing operation to stop for adjustments. They can be converted to remote-feed configuration for diameters 66.17 mm (2.605") and larger. The diameter range is 18.90 mm to 152.4 mm (.744" to 6.000").
Drive Shaft Extensions:
Available in various lengths, these extensions can be assembled end-to-end to achieve the required length for honing operations.
Available in various lengths, these extensions can be assembled end-to-end to achieve the required length for honing operations.
Overview: This document provides detailed specifications and ordering information for the MPS Modular Tool System, specifically focusing on honing units and their components. It includes information on diameter ranges, necessary assemblies, and extensions for various honing applications.
Specifications: The document outlines the diameter range for the MPS-H165 and MPS-H200 hone head modules, which can be extended from 279.4 mm to 381.0 mm (11"-15"). For larger diameters, the NH6X Cage Assembly and Stone and Guide Extension Set can increase the range to 381.0 mm to 889.0 mm (15"-35").
Ordering Information: Customers with existing MPS-H165 or MPS-H200 hone heads need to order specific cage assemblies and stone and guide extension sets. For those without these hone heads, a complete unit requires additional components such as the MPS-1700A Yoke Assembly and MPS-95A Hone Body Assembly.
Drive and Feed Extensions: The document lists various drive and feed extensions compatible with different hone head modules, specifying lengths and shipping weights. These extensions are crucial for honing different lengths and are available in various sizes to accommodate specific applications.
Adapter Sets and Replacement Parts: Adapter sets are available for different hone head modules, with replacement parts listed for each set. These include input yokes, output flanges, and universal covers, among others.
Stone and Guide Sets: The document details stone and guide sets for use with different hone heads, specifying the types of abrasives available, such as aluminum oxide, silicon carbide, diamond, and CBN, along with their grit sizes.
Miscellaneous Accessories: Additional accessories like the MPS-1000-JU5X Mandrel Driver are mentioned for specific honing applications, particularly for bores with interruptions or undercuts.
Portahones and Drive Extensions: Portahones are recommended for applications requiring longer stone lengths or for diameters below the MPS-H50 range. The document provides specifications for these tools, including diameter ranges and mandrel reach lengths.
Overview: This document provides detailed specifications and instructions for various models of setting fixtures and dial bore gages, including their components, accessories, and replacement parts. It covers the CF-502 and CF-1126 setting fixtures, as well as the GR-3000, GR-6000, and GR-9000 series dial bore gages.
Specifications:
- CF-502 Setting Fixture: Available in metric (CF-502M) and inch (CF-502) versions. The metric version covers a range of 1.37 mm to 50.8 mm, while the inch version covers .054" to 2.00". It includes a micrometer head with precision lapped carbide anvils.
- Dial Bore Gages: Various series are available, including GR-3000, GR-6000, and GR-9000, each with specific diameter ranges and capabilities for measuring blind holes.
Procedures:
- Setting Fixtures: The CF-502 and CF-1126 fixtures are used to set gages quickly and accurately, eliminating the need for micrometers and ring gages.
- Probe Kits: Kits such as the G-3025 and G-3050 are available, covering popular diameter ranges with multiple probes and transfer pins.
Accessories and Replacement Parts:
- Probe Extensions: Available for probes 8.2 mm or larger, with a length of 63.5 mm.
- Carbide Inserted Gage Probes: Suitable for heavy production and abrasive materials, not available for sizes smaller than 4.2 mm.
- Replacement Parts: Include quick setting wrenches, indicating ball removal tools, and centralizer points for various gage series.
Recommendations:
- Use the CF-540 Size Setting Adapter with the CF-502 fixture for accurate gage setup.
- Consider special order options for non-standard gage lengths and indicators with different reading increments.
Limitations:
- Special length dial bore gages have accuracy limitations beyond certain lengths, specific to each series.
- Some accessories, like the right angle attachment, require alternative setting methods.
Specifications:
1. LT9X Additive: Chlorine-free, compatible with Sunnen honing machines, can be mixed with mineral oil.
2. MAN-C Honing Oil Concentrate: Contains mineral oil, sulfur, chlorine; viscosity of 437 cSt@40˚C; available in various sizes.
3. SCC-100/101 Honing Coolant: Water-based, no mineral oil, sulfur, or chlorine; viscosity similar to water; available in smaller sizes.
4. SCC-205/605 Honing Coolant: Water-based, no hazardous materials; superior in reducing workpiece temperature; available in larger sizes.
1. LT9X Additive: Chlorine-free, compatible with Sunnen honing machines, can be mixed with mineral oil.
2. MAN-C Honing Oil Concentrate: Contains mineral oil, sulfur, chlorine; viscosity of 437 cSt@40˚C; available in various sizes.
3. SCC-100/101 Honing Coolant: Water-based, no mineral oil, sulfur, or chlorine; viscosity similar to water; available in smaller sizes.
4. SCC-205/605 Honing Coolant: Water-based, no hazardous materials; superior in reducing workpiece temperature; available in larger sizes.
Features & Benefits:
1. LT9X: Enhances performance of honing and cutting oils.
2. MAN-C: Concentrated formula for blending with mineral oil; suitable for hard-to-hone materials.
3. SCC-100/101: Ideal for grinders, mild on skin, suitable for light-duty machining.
4. SCC-205/605: Effective for both ferrous and non-ferrous parts, self-cleaning properties for longer life.
1. LT9X: Enhances performance of honing and cutting oils.
2. MAN-C: Concentrated formula for blending with mineral oil; suitable for hard-to-hone materials.
3. SCC-100/101: Ideal for grinders, mild on skin, suitable for light-duty machining.
4. SCC-205/605: Effective for both ferrous and non-ferrous parts, self-cleaning properties for longer life.
Procedures:
1. Mixing Instructions: MAN-C should be mixed with mineral oil on-site to create honing oils like MAN-845 or CK-50.
2. Coolant Maintenance: Regular maintenance using the SCC-900 kit is essential to prolong coolant life.
1. Mixing Instructions: MAN-C should be mixed with mineral oil on-site to create honing oils like MAN-845 or CK-50.
2. Coolant Maintenance: Regular maintenance using the SCC-900 kit is essential to prolong coolant life.
Recommendations:
1. Material Compatibility: Various oils and coolants are recommended based on material type and machining process.
2. Surface Finish: Detailed guidelines on achieving desired surface finishes using different abrasives and grit sizes.
1. Material Compatibility: Various oils and coolants are recommended based on material type and machining process.
2. Surface Finish: Detailed guidelines on achieving desired surface finishes using different abrasives and grit sizes.
Technical Data:
1. Surface Finish Parameters: Explanation of parameters like Ra, Rt, Rz, and their conversions.
2. Alteration of Honing Units: Guidelines for altering honing tools for specific applications, including short open holes and blind holes.
1. Surface Finish Parameters: Explanation of parameters like Ra, Rt, Rz, and their conversions.
2. Alteration of Honing Units: Guidelines for altering honing tools for specific applications, including short open holes and blind holes.
Specifications and Procedures:
Sunnen honing units in various groups (K, J-K, AK, etc.) are suitable for honing bores with one end closed. For blind holes, the stone and guide shoes must extend flush with the honing unit's tip. Specific instructions are provided for P28 group units, including the use of a blind hole wedge and R28 Honing Stones. Alterations may be necessary for mandrels to fit blind holes, and guidelines are provided for stone and guide shoe length relative to the blind hole length.
Sunnen honing units in various groups (K, J-K, AK, etc.) are suitable for honing bores with one end closed. For blind holes, the stone and guide shoes must extend flush with the honing unit's tip. Specific instructions are provided for P28 group units, including the use of a blind hole wedge and R28 Honing Stones. Alterations may be necessary for mandrels to fit blind holes, and guidelines are provided for stone and guide shoe length relative to the blind hole length.
Alteration Guidelines:
Alterations are necessary for honing units to maintain stability and accuracy. For extremely short blind holes, the stoneholder and other components may need to be cut back. Tandem holes require specific stone and guide shoe lengths to ensure proper contact and avoid bore inaccuracies.
Alterations are necessary for honing units to maintain stability and accuracy. For extremely short blind holes, the stoneholder and other components may need to be cut back. Tandem holes require specific stone and guide shoe lengths to ensure proper contact and avoid bore inaccuracies.
Materials and Tools:
Different materials and mandrels are recommended based on the honing application, such as soft shoe mandrels for general operations and bronze mandrels for materials prone to galling. Guide shoes should not be mixed on a multi-stone length mandrel.
Different materials and mandrels are recommended based on the honing application, such as soft shoe mandrels for general operations and bronze mandrels for materials prone to galling. Guide shoes should not be mixed on a multi-stone length mandrel.
Truing and Maintenance:
Truing sleeves are essential for maintaining the accuracy of honing tools. Wedges and wedge plates should be inspected regularly for wear. Mandrel shims are used to adjust for wear and runout.
Truing sleeves are essential for maintaining the accuracy of honing tools. Wedges and wedge plates should be inspected regularly for wear. Mandrel shims are used to adjust for wear and runout.
Honing Performance and Estimation:
Methods for estimating honing times are provided for different Sunnen systems, including ML/EC Series Power Stroked Machines and portable hones. Equations are given for calculating honing time based on part dimensions and material.
Methods for estimating honing times are provided for different Sunnen systems, including ML/EC Series Power Stroked Machines and portable hones. Equations are given for calculating honing time based on part dimensions and material.
Glossary:
Definitions of key terms such as 'Adapter', 'Alignment Bushing', 'Altered Stone', and 'Blind Hole' are provided to clarify technical language used in honing operations.
Definitions of key terms such as 'Adapter', 'Alignment Bushing', 'Altered Stone', and 'Blind Hole' are provided to clarify technical language used in honing operations.
Technical Data Overview
This document provides a comprehensive glossary of terms related to honing processes and materials, as well as a hardness conversion table. It is intended for use by professionals in the field of precision machining and honing.
Glossary of Terms
- Bonding Materials: Includes 'N' for standard materials, 'Cork Bond' for fine finishes, and 'Metal Bond' for diamond or Borazon abrasives.
- Abrasives: 'Diamond' for hard materials like carbide and ceramics, 'Silicon Carbide' for stock removal in softer materials.
- Honing Process: Described as an abrasive machining process for precision sizing and surface finishing.
- Honing Unit Components: Includes mandrel, wedge, stone, guide shoes, and truing sleeve.
- Common Issues: 'Glazed Stone' and 'Loaded Stone' conditions that impair cutting action.
- Fixturing: Methods for holding workpieces during honing, with references to specific data files for more information.
Hardness Conversion Table
The table provides conversion values for different hardness scales, including Brinell, Rockwell (A, B, C, D, E, F scales), and Superficial Rockwell (15-N, 30-N, 45-N, 15-T, 30-T, 45-T scales). It is essential for determining material hardness and selecting appropriate honing stones.
Contact Information
Contact details for Sunnen Products Company and its global branches are provided, including phone numbers, fax numbers, and email addresses for locations in the UK, Poland, Russia, Czech Republic, China, Switzerland, Italy, France, and Belgium.
Disclaimer
Sunnen reserves the right to change specifications and product designs. Users are advised to verify any discrepancies with Sunnen before proceeding.
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Catalog excerpts
Our global manufacturing, distribution, and sales and service network allows us to deliver quality Sunnen solutions worldwide. And our state-of-the-art Technical Services Centers allow our technical experts to develop innovative solutions to customer application challenges. The Centers also provide answers for customer questions and training for Sunnen representatives around the world. Sunnen Products Company World Headquarters St. Louis, MO – USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email [email protected] www.sunnen.com Poland – Sunnen Polska Sp. z o.o. Phone +48 22 814 34 29 Fax +48 22 814 34 28 Email [email protected] www.sunnen.pl Belgium – Sunnen Benelux BVBA Phone +32 38 80 2800 Fax +32 38 44 3901 Email [email protected] www.sunnen.be Precision Honing Supplies ABOVE AND BEYOND HONING Czech Republic – Sunnen s.r.o. Phone +420 383 376 317 Fax +420 383 376 316 Email [email protected] www.sunnen.cz China – Phone Fax Email Precision Honing Supplies ABRASIVES | TOOLING | GAGING | FIXTURING | LUBRICANTS | ACCESSORIES Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ©2012 Sunnen Products Co.
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Our Global Commitment Sunnen began selling machines and accessories internationally shortly after the company was founded in 1924. Headquartered in St. Louis, Missouri, Sunnen's worldwide network includes more than 50 authorized distributors. Sunnen's international facilities extend to Switzerland, Italy, the United Kingdom, Poland, Brazil, Belgium, France, Russia, the Czech Republic and China. We are committed to providing products and services wherever they are needed in the world. Since its beginning Sunnen has concentrated on the technology of precision honing. Today we are the largest, fully...
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From Start to Finish Sunnen is on Your Team Sunnen service just starts with the delivery of your machine. From operator training to problem solving, to fast parts and acces ories shipment, s Sunnen is on your team. Service in Your Shop Sunnen’s factory-trained sales engineers and service specialists help get your new Sunnen equipment set up and running, and they follow through to help solve technical problems, train new operators and keep you up-to-date on shop operations. Built and Backed by Sunnen... …Your assurance of the precision work that helps maintain the highest quality in your products....
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SUNNEN BORE SIZING AND FINISHING... For many years Sunnen’s hallmark product was the widely popular manual honing machine. We now offer a wide variety of precision honing systems for specialized applications as well as automated highproduction packages. Whether the bore you need to size is small or large, simple or complex, Sunnen has the complete system for you... just contact your Sunnen Field Engineer or authorized Sunnen International Distributor. Vertical Honing Systems Sunnen offers a vertical honing system for virtually any budget and any application from the fast, economical SV-10 to...
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PERFECT FOR ALL TYPES OF APPLICATIONS Table of Contents Honing Unit Selection Guide:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 1 ML-Spindle (ML, MBB, & LBB Machines) Abrasives and Tools: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 D-series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,52-2,54 mm (.06-.10"). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 to 2.1 K-, JK-, BL-, & L-series . . . . . . . . . . . . . . ....
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Honing Unit Selection Guide How To Select A Honing Unit The honing unit best suited to any particular job depends on the type and dimension of the bore, material to be honed and tolerance required. The honing unit group can be selected from the table below. Specific mandrels and honing stones are selected from pages indicated in the table. For complete information on honing stones and surface finish see pages 12.1 and 12.2. BORE DIAMETER OPEN HOLES WITH NO INTERRUPTIONS [/ ////////7T\ zzzzzzzzzz OPEN HOLES WITH KEYWAYS OR SPLINES Bores with interruptions such as these require keyway honing units....
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To Select A Honing Unit, Follow These 2 Steps 1. Identify sketch most closely resembling bore to be honed. 2. See page listed for selection of most suitable honing unit. NOTE: Be sure stone length fits general requirements discussed with the sketches, and that mandrel shank is long enough if a counterbore is present. Dimensions are given on each page.
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Adaptor Wedge Adaptor Stone Truing Sleeve (Drive) or Note: D2 Mandrels cannot be modified for blind holes. Order 1-5 For Complete D2 Honing Units DD2 Mandrel Wedge not includedH 1 D2-L Mandrel Wedge not included Wedge Truing Sleeve D2A-S Adapter Set 1 Each W-Standard Length
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Standard Length Shank Length Extended Length Reach Length D2A thru D2E (S or H) Shank Lenth - 27.5 mm (1.08") Reach Lenth - 38.6 mm (1.52") D2F (S or H) Shank Lenth - 27.5 mm (1.08") Reach Lenth - 40.2 mm (1.58") In some cases, stones other than the RECOMMENDED STONES may hone faster or last longer. For long or repetitive production runs, it may be economical to choose a stone slightly harder or softer, coarser or finer. As a general rule, hard materials require soft stones; soft materials require hard stones; rough holes require hard stones. Additional abrasive specifications available to hone difficult...
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Truing Sleeve Order 1-5 For Complete K3 Honing Units K3 Mandrel Replacement Parts K3-W Wedge Replace when wear begins to show. LN-3025C Stone Retainer LN-3211A Wedge Guide Diamond Plated Super Mandrels+ Designed to provide a long-wearing guide shoe to increase mandrel life in some honing applications. Another advantage of Super Mandrels is faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. Select appropriate soft steel mandrel and add-D.+ Example: K3-100CS-D. Extended Shank Mandrels* Available for honing parts that are too long to be honed with a standard...
Open the catalog to page 10All Sunnen Products Company catalogs and technical brochures
MBB-1664 Pages
HTB - S Series3 Pages
SV-30 series8 Pages
SH-40001 Page
SV-158 Pages
Portable Hones and Accessories20 Pages
DH SERIES8 Pages
SV-2400 Series8 Pages
Precision Honing Supplies_2020203 Pages
SHDD Series8 Pages
PG Bore Gaging System8 Pages
CGT KROSSGRINDING®14 Pages
Portable Hones34 Pages
GHSS GHTS16 Pages
corporate brochure16 Pages
Small Engines5 Pages
Cylinder Liners5 Pages
Gears5 Pages
Hydraulics5 Pages
Fuel Injectors5 Pages
HTD Heavy Duty Tube Hone4 Pages
HTC Series Honing4 Pages
SH-60008 Pages
SH-50008 Pages
SH-40008 Pages
SSH-16802 Pages
SV-15 Vertical Hone8 Pages
SV-2500 series8 Pages
CH-1006 Pages
Sunnen Portable Hones20 Pages
Archived catalogs
GNH Giant Portable Hone1 Page
MMT High Production2 Pages
GHTS GHSS Engine4 Pages
Portahones6 Pages
Heavy-Duty Push Tools60 Pages
SHO Honing Oil2 Pages
2C Tooling2 Pages
Multi-Stone (MMT) Tools2 Pages
X-SP-5070: 21 Case Histories24 Pages
GH Tooling Catalog60 Pages
X-SP-9003: Dial Bore Gages8 Pages
X-SP-506129 Pages
GNH1 Page
MPS9 Pages
M-series12 Pages
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.