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HTC Series Honing

HTC Series Honing

HTC Series Honing

Product catalog summary
Overview: The document provides detailed technical specifications and features of the Sunnen HTC-W Series, a production tube honing system designed for high-volume manufacturing. It highlights the system's capabilities, components, and optional features tailored for various industrial applications.
Specifications: The HTC-W Series is engineered for tube honing with diameters ranging from 25 mm to 1000 mm. It features a 7.0 kW servo drive and a 4-step gearbox, enabling a stock removal rate of up to 900 cm3/h. The system supports a wide range of spindle speeds (15 to 450 RPM) and stroke speeds (0.1 to 40 m/min).
Key Features:
  • Variable stroke speed with adjustments in 0.1 m/min increments.
  • Size lock system with stone wear compensation.
  • Automatic bore geometry correction and tool overload protection.
  • Digital indicators for stroke position, speed, and spindle RPM.
  • Storage for over 900 programmed setups.
  • Electrical efficiency up to 90% with all axes driven electrically.
Optional Features: The system offers various optional features such as a PF-401 filter unit, IPG-50 in-process gaging system, chiller unit, and special fixtures for different applications. It also supports double-stage tooling for roughing and finishing.
Applications: The HTC-W Series is suitable for industries focusing on cylinder liners, hydraulic cylinders, extrusion cylinders, aircraft components, and compressor components. It is designed to minimize manufacturing costs per part through efficient setup and operation.
Safety and Compliance: The system includes safety features like a light curtain and protective fencing. It complies with CE standards and offers a robust lubrication and coolant system to ensure longevity and performance.
Conclusion: The Sunnen HTC-W Series is a versatile and efficient honing system that meets diverse production demands with its advanced features and customizable options, ensuring precise and cost-effective manufacturing processes.
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Catalog excerpts

HTC Series Honing-1

Shanghai Sunnen Mechanical Co. Ltd. Shanghai - China Phone +86 21 58133990 Fax +86 21 58132299 [email protected] www.sunnensh.com Production Tube Hone

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HTC Series Honing-2

Built for high volume productionThe Sunnen HTC-W Series The HTC-W Series is the result of 30 years experience in tube hone design and manufacturing, combined with inputs from our customers around the globe. Most of the systems are custom-built and have enough power and sensibility to work from diameter 25 mm up to 1000 mm. The stock removal rate is given through a 7.0 kWservo drive and a 4-step gearbox. This configuration ensures optimum power in the whole diameter range and a stock removal rate up to 900 cm3/h. Together with the Sunnen tools, abrasives and coolant oils, all the HTC-W Systems...

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HTC Series Honing-3

Technical Specifications Main Focus: Maximum Stroke Length Overall Length Overall Width Spindle Center Height to Floor Coolant Capacity overall width Electrical Cabinet overall length NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing....

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HTC Series Honing-4

Four-Stone GL Tool ø 12.7 - 65 mm 4 abrasive stones in use unique touch screen control of Sunnen guarantees lowest manufacturing costs per part due to: Multi-Stone GHSS Tool ø 37 - 141 mm 6 - 8 abrasive stones in use Four-Stone MPS Tool ø 50 - 177 mm Easy handling Four-Stone HB Tool ø 76 - 1 200 mm Large diameter range Four-Stone HB-SL Tool ø 97 - 670 mm up to 500 cm3/h Automatic bore geometry correction The system indicates high and low spots and corrects the geometry with appropriate short strokes without operator intervention. Easy set-up All parameters are stored and the system recommends...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.