Call Sunnen Customer Service Toll-Free (USA) at or contact your Sunnen field engineer for fast service on Sunnen GH brand honing machines, abrasives and tooling ® For customers outside the USA contact your authorized Sunnen distributor Honing Tools Tooling & Abrasive Selection Guide www.sunnen.com SUNNEN WORLDWIDE Sunnen Products Company World Headquarters St. Louis, MO – USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email [email protected] www.sunnen.com Switzerland – Sunnen AG Phone +41 71 649 33 33 Fax +41 71 649 33 34 Email [email protected] www.sunnen.ch Italy – Sunnen Italia S.r.l. Phone +39 02 383 417 1 Fax +39 02 383 417 50 Email [email protected] www.sunnenitalia.com A Legacy of Excellence since 1924. France – Sunnen SAS Phone +33 01 69 30 0000 Fax +33 01 69 30 1111 Email [email protected] www.sunnen.fr Czech Republic – Sunnen s.r.o. Phone +420 383 376 317 Fax +420 383 376 316 Email [email protected] www.sunnen.cz Poland – Sunnen Polska Sp. z o.o. Phone +48 22 814 34 29 Fax +48 22 814 34 28 Email [email protected] www.sunnen.pl China – Shanghai Sunnen Mechanical Co. Ltd. Phone +86 21 5813 3990 Fax +86 21 5813 2299 Email [email protected] www.sunnensh.com Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. Sunnen and the Sunnen logo are registered trademarks of Sunnen Products Company ©2009 Sunnen Products Company Printed in USA

Sunnen® . . . T h e F o r e m o s t A u t h o r i t y o n Tu b e H o n e s w i t h More than 400 delivered around the world HTH - High production and flexibility HTD - For large demanding applications HTC - High volume production

A Message to Our Customers In 1924 my grandfather, Joseph Sunnen, founded Sunnen Products Company with little more than an innovative idea and a lot of hard work. His guiding vision was to provide superior products at a fair price, and to put his customers and employees first. He used that formula over the years to grow Sunnen® from a one-man shop into a global company with facilities and distributors in more than 50 countries. But with all the changes that have taken place since 1924, some things at Sunnen remain the same. Sunnen Products Company is still owned by the Sunnen family and I am...

GH® TOOLING SELECTION GUIDE Sunnen GH Honing Tool System MACHINE INFORMATION Make: _____________________ Spindle Speed: _________________________ Fixture Type: _____________________ Stroke Length: _____________________ Type Table: _________________________ Feed Type: _____________________ Coolant Type / Mix: _________________________ FLANGE TYPE Material Hardness: _______________________ Rough Bore Size: ___________________ Bore Condition: _______________________ Finish Bore Size: ___________________ Finish Tolerance: _______________________ Finish Required: ___________________ Open / Blind Bore:...

Sunnen GH ® Honing Tool System Sunnen GH ® Honing Tool System Speed Conversion Chart - RPM / SFPM Speed Conversion Chart Recommended RPM for Aluminum Oxide / Silicon Carbide Surface Feet Per Minute (SFPM) 200 220 240 Complete GH -Series Honing Tool Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv How To Use This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Sunnen GH ® Honing Tool System Sunnen GH ® Honing Tool System Sunnen SV-Series Vertical Honing Machines RPM - Reciprocation - Feed Rate Honing Tool - Slotted Type Hone Head Honing Relationships Honing Tool - Flange Type Hone Head Feed Type - Push (G1) 1 Tool Size O.D.1 in. (mm) Adapter Socket Size (See Pg. 10-11) 3 Hone Head Part No. (See Pg. 14) G1P5322P5S RECOMMENDED (INTEGRATED- PG. 13) Increasing RPM 1. Will make stones act harder ... 2. Will give finer surface finishes 3. Will cause a stone to stop cutting if increase is too great 4. Will increase noise level 5. will decrease crosshatch...

Sunnen GH ® Honing Tool System Sunnen GH ® Honing Tool System Sunnen SV-Series Vertical Honing Machines Troubleshooting Chart Honing Tool - Slotted Type Hone Head Troubleshooting Chart 3 Witnessed Conditions Abrasive Glazing Abrasive Loading Abrasive Galling Abrasive Spalling Excessive Abrasive Usage Tapered Stone Wear Corrective Action (In Usual Order of Importance) Decrease spindle RPM Increase reciprocation Increase feed rate Use softer abrasives Decrease run-out time Use coarser grit stones Check coolant for hydraulic oil contamination Decrease spindle RPM Increase reciprocation Use softer...

Sunnen GH ® Honing Tool System Sunnen GH ® Honing Tool System GH®-210 Horizontal Honing Machines (Includes Sunnen & Other Manufacturers Machines) Honing Tool - Slotted Type Hone Head HONE HEAD Honing Tool - Flange Type Hone Head Microfinishes This Chart gives the approximate microinch (μin) and micrometer (μm) readings to be expected on a variety of materials with specific grain sizes. Feed Type - Push (G1) 1 Tool Size O.D. in. (mm) Adapter Socket Size (See Pg. 10-11) Hone Head Part No. (See Pg. 14) G1P5322P5S RECOMMENDED (INTEGRATED- PG. 13) Diamond Silicon Carbide Cast Iron Diamond G14B_____...

Sunnen GH ® Honing Tool System Sunnen GH ® Honing Tool System GH®-210 Horizontal Honing Machines Replacement Parts - Bushings & Wipers (Includes Sunnen & Other Manufacturers Machines) Replacement Parts Honing Tool - Slotted Type Hone Head HONE HEAD Honing Tool - Flange Type Hone Head Feed Type - Push (G1) 1 Bushings Shaft Diameter 3/4 in. (19,1 mm) 1-1/8 in. (28,6 mm) 1-1/4 in. (31,8 mm) 1-3/8 in. (34,9 mm) 1-9/16 in. (39,7 mm) 1.90 in. (48,3 mm) 2 in. (50,8 mm) 2-1/4 in. (57,2mm) 2-1/2 in. (63,5 mm) 3 in. (76,2 mm) Adapter Socket Size (See Pg. 10-11) Hone Head Part No. (See Pg. 14) Tool Size...