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Gears

Gears

Gears

Product catalog summary
Overview
Sunnen provides advanced precision bore machining systems for honing gears, offering solutions that enhance process control, accuracy, and efficiency. Their technology improves bore geometry, reduces burrs, and creates a crosshatch surface finish for better oil retention.

Applications
Sunnen's systems are suitable for various gear types, materials, and configurations, including helical, pinion, worm, spline, sprocket, and spur gears. They accommodate a wide range of bore diameters and surface finishes.

Honing Technologies
Sunnen offers three honing technologies: conventional, single-pass, and KROSSGRinDinG®. Their machines come in various configurations, including horizontal or vertical, single or multi-spindle, automated or manual, and standard or customized.

Key Products
  • KGM-5000 KROSSGRINdING System: Known for precision size control and bore geometry, it offers unmatched roundness, straightness, and finish capabilities.
  • ML-5000 Automatic Honing Machine: Faster than ID grinding, it optimizes bore geometry and can be automated for high production.
  • SV-1000 Series Vertical Honing Machines: Customizable and automated, it supports single-pass and conventional honing with tight tolerances.
  • VSS Series 2 Single Stroke® Honing System: Offers precise bore size and surface finish, suitable for single-pass bore sizing.

Tooling and Abrasives
Sunnen provides a wide range of tooling, abrasives, and lubricants, including diamond and CBN tools, to ensure precise honing performance. Their products are designed for durability and efficiency.

Global Support
Sunnen offers worldwide sales and service support, with technical experts available to develop customized solutions and provide training. Their global network ensures quality solutions are delivered worldwide.

Contact Information
Sunnen has offices in various countries, including the USA, UK, Poland, Russia, Czech Republic, China, Switzerland, Italy, and France, providing local support and services.
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Catalog excerpts

Gears-1

ABOVE AND BEYOND HONING

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Gears-2

sunnen delivers when it comes to honing gears MORE MACHINES MORE TOOLING MORE ABRASIVES MORE HONING FLUIDS MORE GAGING MORE FIXTURING MORE AUTOMATION MORE PRECISION MORE CHOICES With over 80 years of technological leadership, Sunnen has the solution for the precision honing of gears. Our advanced, precision bore machining technology • Provides improved process control and greater accuracy, resulting in gear drives that run smoother, quieter, and more efficiently • Delivers improved bore geometry in the gear blank, resulting in a higher quality finished gear • Results in fewer burrs in bores and...

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Gears-3

The SV-1000 Series is capable of holding the The VSS-2 is a value-priced single-pass honing Sunnen’s KGM-5000 KROSSGRINDING System sets The Sunnen ML-5000 horizontal power stroked geometry and surface finish. It is very easy to bore geometry in a horizontal spindle system. I.D. grinding and can be set up in half the time. Vertical Honing Machines industry’s tightest production environment inch) – tolerances far superior to I.D. grinding. Single Stroke Honing System ® machine that delivers precise bore size, set up and operate and is the most productive the industry standard for precision size...

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Gears-4

To o l i n g , A b ras ives an d Lu br ic ants f o r Gear Ap p lic at io ns Tooling Sunnen offers an extensive line of tooling that delivers precise, accurate and consistent bore sizing of gear components. Tooling choices include diamond or CBN multi-stone tools and vitrified abrasive tools. Custom, High-Production Vertical Honing Systems Since 1924, Sunnen has defined the state of the art in the requirements, including the machine model, honing systems represents the very finest solutions design, abrasives selection, automation and industry, and our current generation of high precision available...

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Gears-5

WORLDWIDE Our global manufacturing, distribution, and sales and service network allows us to deliver quality Sunnen solutions worldwide. And our state-of-the-art Technical Services Centers allow our technical experts to develop innovative solutions to customer application challenges. The Centers also provide answers for customer questions and training for Sunnen representatives around the world. Sunnen Products Company World Headquarters St. Louis, MO – USA Phone 1.314.781.2100 Fax 1.314.781.2268 Toll Free 1.800.325.3670 Email [email protected] www.sunnen.com Switzerland – Sunnen AG Phone +41...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.