El-Exis SP
10Pages

4Qt SlJ mitOfllO Sumitomo (SHI) Demag Plastics Machinery GmbH All data and information provided in this brochure has been compiled and checked with due care and diligence. We believe the contents of this brochure to be accurate, but cannot guarantee its accuracy. The description in this brochure may differ from the machine's actual condition upon delivery

High speed sets the pace… …because the trends that affect the production of packaging products are increasingly short-lived, complex and demanding. This applies to food and technical packaging, caps and closures as well as to technical high-precision components. At Sumitomo (SHI) Demag we know that these requirements call for systematic evolution with a focus on ongoing improvement and with uncompromising reliability which will ultimately be more successful than revolution. With El-Exis SP, we have written a new chapter in our success story of the El-Exis fast-cycling machine. Its unique...

El-Exis SP – Benefits at a glance • Intuitive NC5 control with colour touch screen; especially designed for injection moulding with unique functions for high-speed operation Fast, more sensitive mould opening and closing because of the independent electric drive of the clamping unit Maximum productivity through reliable machine engineering Maximum flexibility thanks to a modular system for all fast-cycling, thin-wall and high-precision applications A position-controlled servo valve in combination with a high-resolution stroke measuring system on the stationary mould half delivers maximum...

Non-contact stroke measuring system for maximum precision during njection, opening, closing Active mould protection detects malfunctions across the entire opening and closing stroke of the clamping unit, response times are reduced to a minimum thanks with a process-oriented user nterface for comfortable setup, Clamping unit with frequency-controlled with optimized kinematics and computer-optimized deceleration and acceleration profiles provides maximum precision and energy Linear guidance for the moving platen to ensure maximum precision, less mould wear and shorter cycle times machine base...

Efficient production Clamping unit of the El-Exis SP Figure Acceleration Servo valve Hydraulic accumulator and electric screw drive Dynamics are not only important during acceleration, but deceleration also has to take place as quickly as possible. The large, highly dynamic servo valves of the El-Exis SP lead to maximum performance: in order to achieve extreme injection times of 100 ms, the El-Exis SP with 2,500 kN accelerates to 800 mm/s screw advance speed in about 25 ms. Switchover to hold pressure takes place in less than 35 ms. This way, minimum filling times can be achieved safely and...

Efficient production Flexible machine operation Cycle time analysis Flexible movements With its independently driven axes, the new El-Exis SP is ideal for parallel functions. This approach allows parallel metering during the clamping movement and nozzle approach. Injection prior to platen contact is part of the El-Exis SP’s optimized range of properties as well as ejector return just before platen contact. This way we save every last millisecond. Cycle time analysis The new El-Exis SP can provide customers with individual access to our control technology via activeAdjust. Machine operators...

Efficient production Active mould protection activeQ Active mould protection activeQ+ Linear guidance Linear guidance as standard The machine and mould are the most important investment factors in injection moulding. Damage to the mould is not only expensive, it frequently leads to production downtimes. We developed the activeQ and activeQ+ mould protection systems to eliminate this risk for our customers. Freely programmable monitoring of the envelope curve controls every individual point of the mould protection range. While activeQ is responsible for mould closing, activeQ+ offers an...

Modular system Modular options Distance between tie bars [mm] Injection units Plasticizing systems With its optimized design, the three-section screw is ideal for processing a wide variety of materials. Our tailor-made plasticizing range is comprised of screws with different L:D ratios with shearing and mixing sections, double-flighted screws and high-performance barrier screws whichh provides solutions for every customer requirement. Moreover, Sumitomo (SHI) Demag offers durable plasticizing systems for abrasive or corrosive materials. If required, we will also develop special customized...

NC5 – The intuitive command centre In all production process, the machine control is the most important HMI. Hence, the standard NC5 control system for all machines is an essential part of Sumitomo (SHI) Demag’s modular platform philosophy. • The world connect remote maintenance module provides external access from trained experts. • The optional module for connection to a central computer provides the connection to your production control centre. • Connecting additional peripherals Apart from listing alarms, additional information is provided on possible causes of malfunctions. In respect...

Cost-efficient and reproducible: Screw cap production Versatile multi-component production: Ice cream tub Precise and customized: Bucket with handle and in-mould labeling The result counts... …as much as the speed and efficiency with which this result is achieved. We have enhanced our unique hybrid drive technology with a focus on high performance and costefficiency. Maximum velocities, impressive dynamics and an increase of the plasticising capacity are only some of the performance enhancing characteristics of this new evolutionary stage. With this equipment, you are ready for fast,...