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BBB Bevel Buddybox, HBB Helical Buddybox

BBB Bevel Buddybox, HBB Helical Buddybox
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BBB Bevel Buddybox, HBB Helical Buddybox

Product catalog summary
Features & Benefits
  • Compact size and economical design.
  • High reliability with low noise levels.
  • Energy-efficient motors, even at high ratios.
  • No thermal limitations and extended lifespan.
General Information

The Sumitomo Buddybox series features Bevel and Helical gear reducers with output hollow shafts, integrated with a CYCLO-DRIVE pre-stage. The modular system supports in-line concentric gear configurations for offset, parallel, and right-angle applications.

CYCLO Modular System

This system incorporates CYCLO reducers into Buddybox, offering high ratios in a single stage, high shock load capacity, reduced noise, and inertia. It is cost-effective for shaft-mounted applications.

Taper-Grip® System

The Taper-Grip® system includes taper surfaces in a continuous helix, providing a high safety factor against slippage during torque overload. It resists fretting and allows easy gear unit removal.

Nomenclature

Detailed nomenclature for Bevel Buddybox includes input options, sizes, mounting, and output shaft specifications, along with motor specifications and mounting positions.

Mounting Positions

Standard mounting directions for terminal boxes, oil filler, and drain ports are specified. Certain Cyclo Drive positions are grease-lubricated, eliminating the need for oil supply and discharge.

Gear Motor Selection

The selection process is based on a 10-hour daily running time with uniform load conditions. Guidelines are provided for determining power, torque, and output speed, emphasizing selecting a gearmotor size with a service factor greater than recommended.

Load Conditions and Service Factors

Service factors are provided for different load conditions and operational hours. The document explains calculating the ratio of inertia and its allowable limits for various load conditions.

Example of Gear Motor Selection

An example is provided for selecting a gear motor for a chain conveyor, detailing parameters like effective torque, load nature, daily duty, service factor, input speed, reduction ratio, and output speed.

Specifications

Specifications for gearmotors are listed in tables, detailing output speed, torque, service factor, and size for different models.

Procedures and Recommendations

For gearmotor sizes 3C140 and above, consulting SUMITOMO DRIVE TECHNOLOGIES for ratings in specific mounting positions is recommended. Service factors apply to all motor power at n1 = 1450 min-1.

Selection and Installation of Taper Grip
  • Selection Criteria: Slip torque must be greater than or equal to maximum load torque. Safety factors vary based on operation conditions.
  • Usage and Handling Cautions: Avoid bending moments or axial loads on the taper grip. Use a torque wrench for bolt tightening.
  • Mechanical Shaft Preparation: Ensure the shaft is clean and rust-free.
  • Reducer Attachment: Insert the reducer onto the shaft and tighten bolts using a torque wrench.
Specifications

CYCLO gearmotors are equipped with three-phase squirrel cage motors compliant with EN 60034 and IEC 34-1 standards, available with optional brakes and suitable for vertical installations.

Motor Information

Motors are compact and energy-efficient, fulfilling EFF2 and IE1 efficiency classes, with EFF1 and IE2 available upon request.

Standards and Regulations

Gearmotors comply with international standards, including EN60034-1 and IEC 34-1, with additional compliance available upon request.

Brake Information

Standard brake protection level is IP44, with IP55 available as an option. Brake torque and delay times are detailed for various motor sizes.

Voltage and Frequency

Gearmotors are suitable for IEC standard voltages, with configurations for different power ratings.

Specifications and Features of FB Brakes
  • Low inertia, long life, and low maintenance requirements.
  • Standard enclosure is IP 44, with options for IP 54 and 55.
Installation and Protection
  • Outdoor installations require IP55 protection. Vertical mounting necessitates a canopy.
Wiring and Electrical Specifications
  • Typical brakemotor wiring includes a rectifier in the terminal box.
Motor Insulation and Cooling
  • Standard insulation class is F, with class H available on request.
Installation Requirements
  • Ventilation openings must remain clear for proper cooling.
Mechanical Features and Protection
  • Motors are totally enclosed and fan-cooled, with standard protection IP55 and brake IP44.
Assembly and Options
  • Detailed assembly parts list for standard and brake motors.
Specifications and Options

The document lists various components and options for a motor system, including a space heater, Harting connector, and an integral inverter.

Motor Information and Formulas

Formulas for calculating motor parameters such as rotation speed, torque, and power are provided.

Brake Motor Assembly

Details the components of a brake motor assembly.

Contact Information

Contact details for Sumitomo (SHI) Cyclo Drive locations worldwide are provided.

See more

Catalog excerpts

BBB Bevel Buddybox, HBB Helical Buddybox-1

Sumitomo DriveTechnologtes Bevel Buddybox Helical Buddybox

 Open the catalog to page 1
BBB Bevel Buddybox, HBB Helical Buddybox-2

Sumitomo Drive Technologies Copyright Sumitomo (SHI) Cyclo Drive Germany, GmbH Reproduction in part or whole is not permitted without Whilst every care has been taken in preparation of this catalogue, no liability can be accepted for any errors or Copyright Sumitomo (SHI) Cyclo Drive Germany, GmbH 2012. Alle Rechte vorbehalten. Nachdruck, auch auszugsweise, nur mit unserer Genehmi- gung gestattet. Die Angaben in diesem Katalog wurden mit groBter Sorgfalt auf ihre Richtigkeit uberpruft. Trotzdem kann fur eventuell fehlerhafte oder unvollstandige Angaben keine Haftung ubernommen werden. • Easy...

 Open the catalog to page 2
BBB Bevel Buddybox, HBB Helical Buddybox-3

Buddybox Table of contents Inhaltsverzeichnis Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Eigenschaften & Vorteile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Allgemeine Informationen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 BBB3 BBB3 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Typenbezeichnung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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BBB Bevel Buddybox, HBB Helical Buddybox-4

Product description Produktbeschreibung Sumitomo BUDDYBOX, Bevel- and Helical gear reducer with output hollow shaft in combination with pre-stage of CYCLO-DRIVE. Sumitomo BUDDYBOX, Kegel- und Stirnradgetriebe mit abtriebseitiger Hohlwelle in Kombination mit CYCLO-DRIVE Vorstufe. Features & Benefits Eigenschaften & Vorteile • Compact Size • Overall Economy • Unmatched Reliability • Low Noise • Energy Saving Motors • High Efficiency even at High Ratios • No Thermal Factor Limitations • Long Lifetime • Kompakte Bauform • Wirtschaftlich • Hohe Zuverlässigkeit • Niedriger Geräuschpegel • Energiesparende...

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BBB Bevel Buddybox, HBB Helical Buddybox-5

Buddybox CYCLO MODULAR SYSTEM The Sumitomo’s modular system is an in-line concentric gear configuration easily adapted for off-set, parallel and right angle gear reducer applications. It adds extreme benefits of CYCLO reducers integrated in Buddybox to the more traditional characteristics of shaft mounted gearboxes. This highly efficient, compact and easy to assemble configuration with CYCLO-Reducers uniquely offers high ratios in single stage, very high shock load capacity, lower noise and inertia and above all, a competitively priced solution for any shaft mounted application. There are essentially...

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BBB Bevel Buddybox, HBB Helical Buddybox-6

Das Prinzip der Taper-Grip® Klemmbuchse basiert auf dem konventionellen Kegelbuchsenprinzip. Die Taper-Grip® Klemmbuchse weist jedoch eine Reihe von Kegelflächen in Form einer fortlaufenden Raumspirale auf. Die Kegel sind wie ein flaches Schraubengewinde in Nabe und Buchsen eingearbeitet. Für das Stirnrad Buddybox Getriebe ist die Verbindung beidseitig geeignet, mit Ausnahme der Größen D und E. • Standard bores require no key or keyway • Accessible locking arrangement • Reversible bushing assembly • Resistant to fretting • Easy removal of gear unit • Normbohrungen, Passfeder oder Nut nicht erforderlich...

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BBB Bevel Buddybox, HBB Helical Buddybox-7

Bevel Buddybox Input Options Nominal ratio Mounting Positions

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BBB Bevel Buddybox, HBB Helical Buddybox-8

Kegelrad Buddybox L H Y M 3 3A105 E Y1 46 Kegelrad Buddybox Antriebsoptionen siehe Maßblätter Abtriebswellenlage H Horizontal V Vertikal, nach unten W Vertikal, nach oben nominelle Übersetzung siehe Seite 9 Bremse Bauform H F Y – B Fußausführung Flanschausführung Aufsteckausführung Motor Spezifikation – Standard 3-Phasen Motor AV Nur für Japan und USA, 400V 60Hz Motor eine Bg. größer für Umrichter SG Einphasen Motor SV Servo Motor DV DC Motor BV Integrierter Frequenzumrichter Antriebsart M – J JM X XM ohne Bremse mit Bremse Getriebemotor Getriebe, freie Antriebswelle J-Adaptor ohne Motor Antrieb...

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BBB Bevel Buddybox, HBB Helical Buddybox-9

Bevel Buddybox Ratios Ubersetzungen Mounting Positions Einbaulagen

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BBB Bevel Buddybox, HBB Helical Buddybox-10

Bevel Buddybox Kegelrad Buddybox

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BBB Bevel Buddybox, HBB Helical Buddybox-11

Bevel Buddybox Kegelrad Buddybox Mounting Positions, Standard Mounting direction of ter- Standard Einbaulagen Kabelausgang, Oleinfullschraube/ minal box, Oil filler and drain ports positions Atmungsfilter, Olstandskontrolle und Olablassschraube Ooil filler/Oleinfullschraube/Atmungsfilter ^level/Olstandsschraube ♦drain port/Olablassschraube Hollow Shaft Hohlwelle Notes: 1. Frame size is inserted in □. Bern.: 2. -> Direction shows lead wire outside of terminal 3. Cyclo Drive for mounting positions Y2, Y4, F2, 3. Cyclo Drive Stufe bei Einbaulage Y2, Y4, F2, F4, Entsorgung von 01 ist nicht erforderlich....

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BBB Bevel Buddybox, HBB Helical Buddybox-12

Bevel Buddybox Kegelrad Buddybox Mounting Positions, Standard Mounting direction of ter- Standard Einbaulagen Kabelausgang, Oleinfullschraube/ minal box, Oil filler and drain ports positions Atmungsfilter, Olstandskontrolle und Olablassschraube ^oil filler/Oleinfullschraube/Atmungsfilter ^oil level/Olstandsschraube ^drain port/Olablassschraube Solid Shaft L Flange L Side Shaft Vollwelle L Flansch Linke Seite Notes: 1. Frame size is inserted in □. Bern 2. -> Direction shows lead wire outside of terminal 3. Cyclo Drive for mounting positions P2 and P4 is grease-lubricated, so oil supply and discharge...

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BBB Bevel Buddybox, HBB Helical Buddybox-13

Bevel Buddybox Kegelrad Buddybox Mounting Positions, Standard Mounting direction of ter- Standard Einbaulagen Kabelausgang, Oleinfullschraube/ minal box, Oil filler and drain ports positions Atmungsfilter, Olstandskontrolle und Olablassschraube Ooil filler/Oleinfullschraube/Atmungsfilter ^oil level/Olstandsschraube ^drain port/Olablassschraube Solid Shaft R Flange R Side Vollwelle R Flansch Rechte Seite Notes: 1. Frame size is inserted in □. Bern.: 2. -> Direction shows lead wire outside of terminal 3. Cyclo Drive for mounting positions Q2 and Q4 is grease-lubricated, so oil supply and discharge...

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BBB Bevel Buddybox, HBB Helical Buddybox-14

Bevel Buddybox Kegelrad Buddybox Mounting Positions, Standard Mounting direction of ter- Standard Einbaulagen Kabelausgang, Oleinfullschraube/ minal box, Oil filler and drain ports positions Atmungsfilter, Olstandskontrolle und Olablassschraube Ooil filler/Oleinfullschraube/Atmungsfilter ^oil level/Olstandsschraube ^drain port/Olablassschraube Solid Shaft L Foot Mount Vollwelle L FuBausfuhrung Solid Shaft R Foot Mount Notes: 1. Frame size is inserted in □. Bern.: 2. -> Direction shows lead wire outside of terminal 3. Cyclo Drive for mounting positions J2 and J4 is grease-lubricated, so oil supply...

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