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Milling Tools

Milling Tools
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Milling Tools

Product catalog summary
Crystal Orientation Control Al2O3: Enhances crater wear resistance, offering over twice the durability of conventional types by controlling growth direction.
High Hardness TiCN: Utilizes a carbon-rich composition to increase hardness, providing more than double the flank wear resistance compared to traditional types. Grades include ACP2000 and ACK2000.
Coating Layer: Features a super multi-layered composition with higher hardness and twice the conventional wear resistance due to a fine crystal structure. The AlTiCrBN-based nano-layered coating offers high adhesion strength, improving chipping resistance. Grades include ACU2500, ACP3000, and ACK3000.
Insert Grades Selection Guide: Introduces new generation coated carbide grades XCU2500/XCK2000 for milling steel, stainless steel, cast iron, and aluminum alloy, with Absotech TM coating technology for stability.
Milling Cutters: Uses pure cubic crystal AlTIN with high aluminum content for excellent thermal resistance and high hardness. Proprietary surface treatment enhances fracture and thermal crack resistance. Grades include XCU2500 and XCK2000.
Grade Characteristics: Details various grades for different machining applications, including high-speed machining of steel and specific grades for milling stainless steel and cast iron, with specifications on hardness, TRS, coating type, and thickness.
Recommended Cutting Conditions: Provides guidelines based on material type, feed rate, and cutting speed, emphasizing adjustments based on machine and work clamp rigidity.
Precautions for Mounting: Includes instructions for mounting inserts, ensuring clean surfaces, lubrication, and no gaps after tightening.
Specifications and Guidelines:
1. Machining Conditions: Feasibility may vary due to machine and work rigidity. Inserts with a nose radius of ≥ 2.4 mm require body modification.
2. Reworking Guidelines: Specific corner radii require chamfer modifications.
Insert Specifications:
1. Insert Types: Lists various inserts with specifications like corner radius and chamfer requirements.
2. Application Types: Categorizes inserts for high-speed cutting, general purpose, and roughing.
Cutting Tools and Inserts:
1. Wave Mill Series: Includes specifications for different cutter types and applications.
2. Insert Types: Specifies different insert types for various materials and cutting conditions.
Mounting and Precautions:
1. Mounting Precautions: Ensure clean surfaces and apply lubrication.
2. Modification Methods: Instructions for grinding and chamfering to fit inserts properly.
Performance and Application Examples:
1. Tool Life and Performance: ACM300 grade shows superior tool life in titanium machining.
2. Application Examples: Detailed cutting performance and conditions for specific materials and tools.
General Features:
1. High Productivity: Tools designed for high metal removal rates and economic efficiency.
2. Cutting Edge Design: Arc-shaped edges reduce cutting force for high-efficiency machining.
Overview: Provides technical specifications and recommendations for high-efficiency milling cutters, focusing on non-ferrous metals, including 'Wave Mill' and 'ANX Series' cutters.
Specifications: Outlines various cutter models with dimensions, number of teeth, and weight, specifying coated carbide and DLC inserts for different applications.
Recommended Cutting Conditions: Suggests using G type chipbreakers for high-efficiency milling of non-ferrous metals, with recommended cutting speeds and feed rates.
Procedures: Includes instructions for adjusting blade height and tightening torque, with recommendations for runout adjustment and blade-through coolant chip breaking.
Performance and Features: Highlights the ANX Series for high-speed and high-efficiency cutting, with features like reduced runout adjustment time and lightweight aluminum alloy bodies.
Materials and Applications: Covers machining of various materials, providing a blade selection guide based on edge stability and sharpness, and discusses polycrystalline diamond grades for enhanced wear resistance.
Additional Information: Includes tables with dimensions and specifications for different cutter models and inserts, as well as recommended tightening torques and cutting conditions.
Features:
1. Anti-Vibration Design: Reduces vibration, enhancing part accuracy and tool life.
2. Optimized Flute Geometry: Improves chip evacuation for stable milling.
Suitable Applications: EPMS Series solid endmills are designed for high-performance milling, offering higher efficiency and tool life, especially in machining exotic alloys.
Comparison with Other Milling Cutters: Provides a detailed comparison of EPMS models, highlighting specifications like coating and edge radius tolerance.
Body Cutting Conditions: Outlines specific cutting conditions for materials like titanium alloys and stainless steel.
Characteristics and Applications: SSEH series features a steep helix and unique flute design for improved chip evacuation and adhesion resistance.
Application Examples: Includes examples of side milling of Inconel alloys, demonstrating superior surface quality and reduced chattering.
Recommended Cutting Conditions: Recommends using a rigid machine for stable machining and adjusting conditions if noise or vibration occurs.
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Catalog excerpts

Milling Tools-1

MILLING TOOLS Milling Cutters | Indexable Endmills | Solid Carbide Endmills

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Milling Tools-2

Face Milling Multi Purpose Milling ”Wave Radius Mill” with Polygon Inserts with Round Inserts ”Sumi Dual Mill” ”Wave Mill” for Shoulder Milling ”Sumi Dual Mill”, tangential Sumi Dual Mill” Repeater Mill Wave Mill” for Shoulder Milling ”Wave Mill” Repeater Mill ”Wave Mill” for Shoulder Milling Repeater Mill Shoulder Milling Cutter for Titanium ”Sumi Dual Mill”, High Feed Milling High Feed Milling High Feed Milling “Wave Mill” Series for Aluminium High Speed Non-Ferrous Milling Aluminium Milling Grey Cast Iron Milling Milling Cutters Shoulder Milling Selection Guide ISO ”Sumi Dual Mill”, General...

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Milling Tools-3

Face Mill and Shoulder Mill Selection Guide Radius Milling High Feed Milling Shoulder Milling Milling Cutters Face Milling Shoulder Milling Groove Milling Ramping Chamfering Drilling Profiling Profile Finishing Carbon Steel / Alloy Steel Tempored Steel / Die Steel Stainless Steel Cast Iron / Ductile Cast Iron Non-Ferrous Metal Aluminium Alloy Ti Alloy / Heat Resistant Alloy Hardened Steel HRC 45 ~ 55 Approach Angle Face Milling Cutter Max. Depth Diameter of Cut (mm) (mm) Insert Type General Purpose Finishing High Feed Cutter Type

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Milling Tools-4

Face Mill and Shoulder Mill Selection Guide Alumimium Alloy and Non-Ferrous Metals High Speed Finishing of Cast Iron Milling Cutters Shoulder Milling Shoulder Milling Groove Milling Ramping Chamfering Drilling Profiling Profile Finishing Carbon Steel / Alloy Steel Tempored Steel / Die Steel Stainless Steel Cast Iron / Ductile Cast Iron Non-Ferrous Metal Aluminium Alloy Ti Alloy / Heat Resi

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Milling Tools-5

Milling Insert ISO Identification Table Insert shape Clearance angle Insert type Milling Cutters Other clearance angle with specific description IC: theoretical diameter of inscribed circle m: nose height s: thickness *) The tolerance is dependent upon the insert size of IC. See tables below. Tolerance class for dimension m Tolerance class for dimension IC

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Milling Tools-6

Milling Insert ISO Identification Table Thickness Corner geometry with wiper flat Entering angle Clearance angle on wiper flat 1. Major cutting edge 2. Chamfered corner 3. Wiper flat 4. Side cutting edge Insert size Symbol and cutting edge length Cutting edge condition Right hand M0 - Round insert (metric) 00 - Round insert (inch) Insert type Milling Cutters Left hand

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Milling Tools-7

”Sumi Dual Mill” General Features Sumi Dual Mill DGC type utilizes double-sided inserts for excellent economy. This is a general-purpose cutter featuring high cutting edge strength for high efficiency milling and low-burr chipbreaker design that provides high qualitiy machined surface. The DGC type insert lineup includes double-sided SNMU / SNEU and ONMU / ONEU types. Up to 16 corners can be used for improved economy. Type: ON_U (double-sided, 16 corners) Type: SN_U (double-sided, 8 corners) Characteristics l Same cutting performance as single-sided inserts plus superior economy. l Achieves level...

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Milling Tools-8

”Sumi Dual Mill” DGC ( M/F) Type Line-up Choose a tool that fits your application from a comprehensive line-up Cat. No Standard pitch Medium pitch Fine pitch Endmill type Cutter Diameter Cutting Edges High Reliability Employs New Super ZX Coating, a multi-layer PVD coating grade and CVD coating grade with enhanced coating strength provided by newly developed stress control technology. Improved run-out precision reduces tool life deviation to achieve highly reliable tool life. Wear Resistance Super ZX Coat ZX Coat Small wear only Tool: Ø 100 mm Cutting Data: vc = 200 m/min fz = 0,15mm/t ap = 2...

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Milling Tools-9

”Sumi Dual Mill” DGC ( M/F) Type General Milling of Steel and Cast Iron Rake Angle Body – Shell type Radial Axial Cutter body Ø DC ≥ 160 mm: no inner coolant Type: DGC, Standard Pitch No. of Weight CBDP Teeth (kg) Milling Cutters Type: DGCM, Medium Pitch Cat. No. No. of Weight CBDP Teeth (kg) Cutter Series DGCM 13050 RS 13063 RS 13080 RS DGCM 13100 RS 13125 RS 13160 RS DGCM 13200 RS 13250 RS Type: DGCF, Fine Pitch Cat. No. DGCF 13050 RS 13063 RS 13080 RS DGCF 13100 RS 13125 RS 13160 RS DGCF 13200 RS 13250 RS ( ) Figures in brackets indicate values for ONMU inserts. Inserts are not included. Identification...

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Milling Tools-10

”Sumi Dual Mill” Improved Milling Quality FG type chipbreakers feature chamfer to minimize burrs and provide excellent milling qualitiy. Low burr General design purpose standard With chamfer FG type inserts with low-burr design enable high-qualitiy milling with few burrs and little edge chipping. Heavy cutting Edge Strength Attaching Inserts Insert Press down firmly from above Octagonal Inserts Shim Screw Insert Screw Firmly align insert with supporting face, press down in the direction of the arrow and tighten the screw to fix the insert. Milling Cutters Edge Sharpness SNMU 13T6ANER L 13T6ANER...

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Milling Tools-11

”Wave Face Mill” WGX ( M/F) Type General Milling of Steel and Cast Iron Rake Angle Body – Shell type Fig. 1 Radial Axial Cutter body DC ≥ 160 mm: no inner coolant Body Type: WGX, Standard Pitch Cat. No. WGX Milling Cutters Inner coolant available for DC ≤ Ø 125mm Type: WGXM, Medium Pitch Cat. No. WGXM 13050 RS 13063 RS 13080 RS WGXM 13100 RS 13125 RS 13160 RS WGXM 13200 RS 13250 RS Type: WGXF, Fine Pitch Cat. No. WGXF 13050 RS 13063 RS 13080 RS WGXF 13100 RS 13125 RS 13160 RS WGXF 13200 RS 13250 RS ( ) Figures in brackets indicate values for ONMU inserts. Inserts are not included. Identification...

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Milling Tools-12

”Wave Face Mill” General Features The Wavemill WGX Type employs unique chipbreaker design to provide lower cutting resistance and higher quality surface finishes than conventional tools. Series Type Standard Pitch Medium Pitch Fine Pitch Endmill Type Inner coolant available for DC ≤ Ø 125 mm Special chipbreaker designed for WGX enables lower cutting forces. Improved run-out precision and unique wiper edge shape ensure excellent surface finish quality. Optimised chamfer edge reduces burr and edge chipping. l Long Tool Life Features high precision technology that reduces insert run-out variation...

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All SUMITOMO ELECTRIC Hartmetall GmbH catalogs and technical brochures

  1. AC9115T/AC9125T

    12  Pages

Archived catalogs

  1. Technical Info

    55  Pages

  2. CBN / PCD Tools

    113  Pages

  3. Drilling Tools

    69  Pages

  4. Turning Tools

    237  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.