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Cutting Materials

Cutting Materials
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Cutting Materials

Product catalog summary
Overview: The document provides detailed information on various grades of cutting tools, focusing on their applications, characteristics, and the technologies used to enhance their performance. The primary focus is on achieving long and stable tool life during high-speed and high-feed cutting operations.
Key Sections:
  • Absotech Grades: These grades are recommended for specific machining tasks such as mill-scale work on forged materials, interrupted machining of steel, and general machining of stainless steel. The Absotech Platinum coating is highlighted for its ability to reduce abnormal damage and extend tool life.
  • Super FF Coat: This is a general-purpose grade that improves wear and fracture resistance during stainless steel cutting. It uses a tough carbide substrate and a thin Super FF Coat for enhanced performance.
  • CVD Coating Series: The document lists various grades for turning and milling, detailing their hardness, transverse rupture strength (TRS), coating type, and thickness. The coatings are designed to provide thermal crack and wear resistance.
  • PVD Coating Series: This section covers grades for turning and milling with PVD coatings, emphasizing their fracture resistance and wear resistance. The Super ZX Coat is noted for its multi-layered PVD coating and excellent fracture resistance.
  • Coated and Uncoated Cermet Grades: These grades are designed for finishing applications, offering excellent wear resistance and cost efficiency. The Brilliant Coat PVD coating is mentioned for its lubricity and surface quality improvements.
  • Igetalloy Carbides: This section describes the Igetalloy line-up, which includes a variety of carbide cutting tools with different structures and compositions, providing excellent wear resistance and toughness.
  • CBN (Cubic Boron Nitride): The document outlines the applications and characteristics of CBN grades, which are suitable for cutting hard materials like cast iron and heat-resistant alloys.
Conclusion: The document provides a comprehensive guide to selecting the appropriate cutting tool grade based on the material and machining conditions. The emphasis is on coatings and substrates that enhance tool life and performance.
Introduction
In 1977, Sumitomo Electric Hardmetal developed SUMIBORON, a CBN sintered tool with Cubic Boron Nitride as its main component. This tool offers higher hardness and excellent heat resistance compared to conventional materials, enabling efficient machining of hardened steel, high hardness cast iron, and exotic metals.

Characteristics and Applications
SUMIBORON tools are classified into coated and uncoated types, suitable for various cutting applications from high-speed finishing to heavy cutting. The tools are designed for materials like cast iron, titanium alloys, and Co-Cr alloys, providing long tool life and high efficiency.

Grades and Specifications
The document lists various SUMIBORON grades, each with specific characteristics such as hardness, grain size, and thermal resistance. These grades are tailored for different machining needs, from light to heavy cutting.

Coating Technologies
SUMIBORON tools utilize advanced coatings like TiN and TiAlSiN to enhance wear resistance and maintain surface roughness. These coatings are crucial for achieving stable machining and extended tool life.

SUMIDIA Tools
SUMIDIA is a polycrystalline diamond material developed in 1978, offering superior wear resistance for non-metal and non-ferrous metal applications. It is particularly effective for high-speed, high-precision cutting of materials like aluminum and copper.

Comparison and Recommendations
The document provides a comparison chart of various tool grades from different manufacturers, highlighting the strengths of SUMIBORON and SUMIDIA in terms of wear resistance, cutting efficiency, and tool life.

Conclusion
SUMIBORON and SUMIDIA tools represent significant advancements in cutting technology, offering solutions for machining hard and exotic materials with improved efficiency and longevity.
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Catalog excerpts

Cutting Materials-1

CUTTING MATERIALS Insert Selection | Carbide Cutting Materials

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Cutting Materials-2

Insert Selection Insert Selection Chipbreaker and Grade Selection

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Cutting Materials-3

Selection of Sumitomo Grades (Turning) General Steel (Carbon Steel, Alloy Steel), Soft Steel Insert Selection Work Material Classification Wear Resistance Fracture Resistance Fracture Resistance Fracture Resistance Wear Resistance Cast Iron Small Product Machining Wear Resistance Coated Carbide Coated Cermet Stainless Steel Exotic Alloy Work Material Classification Wear Resistance Coated Carbide Fracture Resistance Non-Ferrous Metal Wear Resistance Fracture Resist. Powdered Metal Wear Resistance Work Material Classification Cemented Carbides and Hard Brittle Materials Wear Resistance Fracture...

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Cutting Materials-4

Selection of Sumitomo Grades (Milling) Classification Wear Resistance Fracture Resistance Stainless Steel Wear Resistance Fracture Resistance Cast Iron Wear Resistance Fracture Resistance Insert Selection General Steel (Carbon Steel, Alloy Steel), Soft Steel Work Material Exotic Alloy Work Material Classification Wear Resistance Coated Carbide Wear Resistance Fracture Resistance Non-Ferrous Metal Hardened Steel Fracture Resistance Wear Resistance Fracture Resistance Blank: Uncoated

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Cutting Materials-5

Insert Selection Turning Insert Selection Guide Main Chipbreakers Negative Type (Sharper Edge) Feed Rate (mm/rev) Feed Rate (mm/rev) Sub-Chipbreakers Negative Type Chipbreakers for High‑Efficiency Machining 6 Strong Edge Chipbreakers Feed Rate (mm/rev) Chipbreakers for Small Depths Chipbreakers for Heavy Cutting 15 Wiper Inserts Feed Rate (mm/rev) NSE-W NLU-W Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Grades Fine Finishing to Finishing Finishing to Rough Cutting (m/min) Interrupted to Heavy Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting...

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Cutting Materials-6

Recommended Cermet Grades Uncoated Cermet Coated Cermet T1000A High-hardness cermet with outstanding wear resistance and toughness. Realises high dimensional accuracy for continuous steel machining or finishing of Sintered Alloy or cast iron. T1500A General-purpose cermet made from hard grains with different grain sizes, delivering functionality that provides an excellent balance of wear resistance and toughness. Also achieves good surface finish quality. T1500Z Employs Brilliant Coat PVD coating with excellent lubricity to provide better wear resistance and consistent surface finishes in low-speed...

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Cutting Materials-7

Recommended Carbide Grades Insert Selection Covers a wide range of machining applications from high-speed cutting to interrupted cutting and small lathe machining. Development of crater damage is suppressed by controlling the orientation of the alumina crystal grains. Achieves long, stable tool life during high-speed and high feed cutting. Alumina coating with even higher strength balances outstanding stability and wear resistance in mill-scale work on forged material. Goldcolored coating makes used corners easily identifiable. The 1st recommendation grade for turning steel. Surface smoothing...

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Cutting Materials-8

1st Recommended Grade General Purpose Chipbreakers for High-efficiency Machining Insert Selection Grades and Chip breaker Selection Guide Main Chipbreakers Strong Cutting Edge Chipbreakers Rough – Larger Cutting Depth General Purpose Finish – Small Depth For High-speed Continuous Machining of Mild Steel High Speed To improve tool life at small depths of cut To improve finishing efficiency For Heavy Interrupted Cutting Emphasizing Stability To improve tool life To improve machining stability For High-efficiency Machining of High Carbon Steel and Forged Steel High Efficiency To increase feed rate...

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Cutting Materials-9

Turning Insert Selection Guide Chipbreakers Negative Type Insert Selection Stainless Steel 0 0,2 0,4 Feed Rate (mm/rev) Feed Rate (mm/rev) High Speed, High Efficiency Cutting Wide Cutting Range 100 Small Product Machining Heavy Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting Recommended Cutting Conditions Work Material Ferritic Materials Martensitic Materials Austenitic Materials Two-Phase Cr/Ni- (Austenite / Based Ferrite) Materials Precipitation Hardening Cutting Range Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing...

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Cutting Materials-10

Stainless Steel Recommended Grades and Chipbreakers AC6020M mployes "Absotech Platinum", a new CVD coating. The first recommended grade for continuous stainless steel machining that E achieves a good balance between wear resistance and fracture resistance by combining a hardened substrate with excellent wear resistance. AC6030M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for general machining of stainless steel that drastically reduces the occurrence of abnormal damage, which is a problem in stainless steel machining. Achieves long and stable machining thanks...

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Cutting Materials-11

Cast Iron Turning Insert Selection Guide L18-L23 Negative Type Positive Type Sharp Edge Strong Edge Sharp Edge Strong Edge Feed Rate (mm/rev) Feed Rate (mm/rev) Finishing Medium Cutting (mm) Medium Cutting Roughing Insert Selection Grades Grey Cast Iron (GG) Ductile Cast Iron (GGG) High Speed, Continuous Cutting Continuous Cutting Mill-Scaled Work, Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Recommended Cutting Conditions Work Materials Cutting Process Mill-Scaled Work, Interrupted Cutting Continuous Cutting High Speed, Continuous...

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Cutting Materials-12

Cast Iron Recommended Grades and Chipbreakers Grades Insert Selection AC4010K The 1st recommended grade for machining grey cast iron. Adopts an ultra-thick new CVD coating to realise ultra-high-speed machining at Vc = 700 m/min. AC4015K The 1st recommendation grade for ductile cast iron. New high-adhesion, high-strength CVD coating realises both wear resistance and chipping resistance. Superior fracture resistance, providing excellent stability in interrupted unstable cutting and when cutting mill-scaled work. Performance AC4010K / AC4015K Wear Resistance, Gray Cast Iron (GG) Competitor Wear...

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All SUMITOMO ELECTRIC Hartmetall GmbH catalogs and technical brochures

  1. AC9115T/AC9125T

    12  Pages

Archived catalogs

  1. Technical Info

    55  Pages

  2. CBN / PCD Tools

    113  Pages

  3. Drilling Tools

    69  Pages

  4. Turning Tools

    237  Pages

  5. Milling Tools

    219  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.