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Seisa Gear Coupling Catalog

Seisa Gear Coupling Catalog
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Seisa Gear Coupling Catalog

Product catalog summary
Overview: SEISA, a prominent manufacturer of couplings and gears, offers a diverse range of couplings, including DC, GC, and SF types, each tailored for specific applications and performance needs.
Types of Couplings:
  • DC Coupling: Lubrication-free, non-backlash, and maintenance-free.
  • GC Coupling: Compact with high torque transmission, developed from proprietary technology.
  • SF Coupling: Incorporates a grid-shaped spring to absorb shock loads, licensed from FALK Corporation, USA.
GC Coupling Features:
  • Handles torque despite shaft misalignment.
  • Automatically compensates for shaft misalignment during operation.
  • High durability and wear resistance due to flexible coupling with crowned teeth.
  • Compact and lightweight for easy assembly and disassembly.
  • No rotational angle difference between shafts, suitable for high-speed and heavy-duty applications.
Construction and Types: GC couplings feature internal and external spur gears for smooth power transmission even with misalignment. Variants include GC-SSM, GC-SEM, GC-CCM, and GC-CEM, each designed for specific applications.
Selection and Usage:
  • Selection involves assessing service factors, offset and angular factors, and reversing factors.
  • Size selection is based on transmitted capacity and rotational speed.
  • Accurate alignment is crucial for extended working life.
Installation and Maintenance: Proper installation and maintenance are vital for optimal performance. Recommended lubricants and safety precautions are provided to ensure longevity and reliability.
Application Examples: GC couplings are utilized in industries such as roller tables, rolling mills, heavy-duty cranes, pumps, and paper mills.
Specifications:
  • Custom production requires a delivery time. Products are supplied with a rough stock bore unless specified otherwise. Fitting tolerance for JIS standard key with maximum bore diameter should be within H7n6 interference.
  • Strength of interference fit, including key and shrinkage fit, should be determined by the customer.
  • For high-speed revolution, maximum allowable speed can be increased by adjusting alignment and improving balance.
  • When filled with oil, apply a sealing agent on the keyway to prevent oil leakage. An oil seal cover can be supplied upon request.
  • Normal ambient temperature range is -10℃ to 80℃. Consult if outside this range.
  • For rigid combinations (GC-EEM type), alignment should be within 5/100mm.
Installation and Maintenance:
  • Boring instructions: Use brass sheet between chuck jaws and Coupling Center to avoid damage. Check runout on front face and diameter.
  • Clean all parts of the coupling.
  • Mount the Coupling Center on the shaft carefully. Seal keyways to prevent leakage.
  • Perform centering accurately using feeler gauge and dial indicator. Misalignment should be less than 1/10 of the value in Table 2.
  • Ensure no dust inside the coupling case. Tighten reamer bolts evenly.
  • Provide caulking or spot welding for flush bolts to prevent loosening.
Lubrication:
  • Gear oil: Remove oil plugs, supply lubricant until it flows out of the lower plug hole, and apply sealing agent or tape to plugs.
  • Grease: Supply enough grease to cover the teeth on the Coupling Case and Center. Change grease as per gear oil schedule.
Maintenance Checks: Regularly check for vibration, noise, lubricant leakage, tooth damage, O-ring deterioration, and lubricant quantity loss. Use JIS K2219 industrial-use Class 2 gear oil or equivalent and JIS K2220 centralized lube grease Class 4 No. 1 or equivalent.
Tables and Data: The document includes detailed tables specifying size numbers, tightening torque, transmitted capacity, and recommended lubricants for different GC Coupling types. It also provides maximum allowable rotational speeds and reference torque values for various sizes and conditions.
Specifications: The document outlines specifications for drive shafts, including options for cylindrical or tapered shaft ends, key configurations, and hydraulic taper options. Bore requirements specify conditions such as finish or rough stock bore, diameter tolerance, maximum interference fit, length, keyway dimensions, and chamfering dimensions. Additional specifications include the distance between shaft ends or gaps.
Installation and Environmental Conditions: Installation conditions are categorized as indoor (heated or under roof) or outdoor (unheated or partial sides). Additional requirements may include winterization or tropicalization. The electrical area is classified by class, group, and division. Elevation and barometric pressure are noted, along with ambient temperature ranges (normal, maximum, and minimum). Unusual conditions such as dust or fumes are also considered.
Design and Lubrication Requirements: Design requirements include balance class, weight, WR2, and stiffness. Lubrication options are oil, grease, oil-bath, or frothed lubrication.
Additional Information: The document includes sections for spare parts, attachments, competitive data (make, size, type, bores, and price), and additional comments. Customer specifications, number required, place of delivery, and delivery time are also detailed.
Global Network and Contact Information: The document provides contact information for Sumitomo Heavy Industries' global network, including offices in the USA, UK, Singapore, China, Korea, and Taiwan. Each entry includes the address, telephone, and fax numbers for the respective offices.
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Catalog excerpts

Seisa Gear Coupling Catalog-1

Affiliated company of Sumitomo Heavy Industries,Ltd.

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Seisa Gear Coupling Catalog-2

SEISA Couplings offer FULL LINE OF COUPLINGS As the world's leading manufacturer of Couplings and gears, gear drives, SEISA offers full line of Couplings as standardized types based on the abundant experiences for over 80 years in the Lubrication-free, non-backlash, maintenance-free Compact sized coupling with high torque transmitted capability developed from our original technology Grid-shaped spring to absorb shock load (Under the licences from FALK corporation, USA) SEISA Couplings have been applied to every industry around the world, enjoying high reputation on their reliability. Types and...

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Seisa Gear Coupling Catalog-3

Application examples Roller table Heavy-duty crane

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Seisa Gear Coupling Catalog-4

Seisa Coupling Comparisons The features of DC, GC and SF Couplings are graphical- Select the Coupling optimum for your application.

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Seisa Gear Coupling Catalog-6

1. Prime mover torque is fully transmitted despite the presence of misalignment (offset and Angular) of shafts to a certain extent. 2. The Coupling automatically adjusts and absorbs parallel offset or tilting of the coupled shafts even if it occurs during operation, avoiding excessive loading on shaft and bearing and thus 3. The flexible Coupling using crowned teeth features high durability and excellent wear Separable Coupling center and case facilitates assembly and disassembly. Besides, compact lightweight design saves the space for Unlike other flexible Couplings, GC Coupling produces no...

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Seisa Gear Coupling Catalog-7

GC-SSM type GC-SSMH type GC-SEM type GC-SEMH type GC-CCM type GC-CCMH type GC-CEM type GC-CEMH type GC-SMMtype Equipped with GC-CMVtype GC-SMVtype oil seal cover GC-CMVH type GC-SMVH type GC-SVtype GC-SAM type GC-EEM type GC-GLtype GC-CAM type GC coupling is constructed by the mesh between internal spur gear of the Coupling Case and crowned external spur gear of the Coupling Center. Working surface, top and bottom land of involute pfofile teeth are designed with crowns on all working portions of the teeth, so they can slide freely, and ensure uniform speed and smooth power transmission. 2. Major...

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Seisa Gear Coupling Catalog-8

Coupling name External gear Internal gear Parallel offset a gear mesh under offset Contact between internal gear and external gear teeth in meshing When offset misalignment exists, the coupling gear tooth tilts by tan ,4 = as shown in Figure 1. When the shafts are concentric, the gear tooth is in contact at the crowned tooth center (Ro) as shown in Figure 3(a). However, when the shafts have offset or angular misalignment after installation the gear tooth comes into contact at the point (R) away from the tooth center as shown in Figure 3(b). The larger the tilting angle is, the remoter the contact...

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Seisa Gear Coupling Catalog-9

(b) Offset misalignment and axial gap GC-SSM type, GC-SMM type, GC-CCM type GC-SMV type, GC-SMVH type Note: SEM and CEM types cannot accommodate the offset (6) with a single unit. For these types, the axial gap (a) is a half of the value shown SEM and CEM types should be applied with the two units in combination, using floating shaft as shown in Figure 5. In this case, offset misalignment should be determined from the following equation. 1. Determination of service factor Si i=J> According to Table 4 and Table 5 2. Determination of offset and Angular factor S2 •in case that the shafts are designed...

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Seisa Gear Coupling Catalog-10

Types of driving machine motors excluding those men- tioned below. as VVVF motor), equipment with belt drive or with frequent start and stop operations. Table 5 Service factor Si for special application Types of driven machine compressor, centrifugal pump, excluding those mentioned above and below, line shaft, reel pulverizer, crane ; and recipro- cating compressor, reciprocating Note: In the following cases, select in accordance with the method as described below, not using the table above. 1. If a system peak torque (Tmax) occurs less than 1000 times during the expected coupling life use Selection...

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Seisa Gear Coupling Catalog-11

In case of a coupling being used as a shaft coupling for a municipal sewage pump driven by a direct-coupled diesel engine. Alignment;assuming no offset & angular misalignments. Selection Steps: From Table 4, Service Factor Si is 1.7. From Table 6, Offset & Angular Misalignment Factor S2 From Selection Step 3, Reversing Factor S3 is 1.0. From Selection Step 4, the basic rating for selection H Since the starting load does not exceed 200% in this case, the above value can be taken as the basic rating Since the operating speed at 650rpm is not listed in the Transmitting Power Ratings on page 12,...

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Seisa Gear Coupling Catalog-12

When installing GC Coupling, carefully follow the Instructions below for optimum performance. Chuck Coupling Center (or Rigid), and to avoid damage to Coupling Center (or Rigid), use brass sheet between chuck jaws and Coupling Center (or Rigid). Check runout on front face and diameter. Tighten jaws and recheck runout of face and diameter. 2. Clean all parts of coupling. 3. Mount the Coupling Center on the shaft avoiding the damage to it. Place Coupling Cases, side coveres and O-rings on the shaft before mounting the Coupling Center. Seal keyways to prevent from leakage with sealing agent, such...

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Seisa Gear Coupling Catalog-13

Transmitted capacity GC-SSM type, GC-SEM type, GC-SMV type kgf-m for bottom lines Note: 1. Consult us when rotational speed is lower than lOOrpm. ^ Size number marked with # is in stock.

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Seisa Gear Coupling Catalog-14

Transmitted capacity GC-CCM type, GC-CEM type, GC-CMV type ^ Size number marked with # is in stock. ^ For the application conditions in excess of the transmission power and the rotational speeds shown here, other series can comply with your requirements. Consult us by giving the required application conditions. (Examples) For generator drive: 30,000kW 1,800rpm

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Seisa Gear Coupling Catalog-15

Transmitted capacity GC-SSMH type, GC-SEMH type, GC-SMVH type kgf-m for bottom lines Note: 1. Consult us when rotational speed is lower than lOOrpm. 2. The table applies to the reinforcement type (MH type) after heat treatment to M series.

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Seisa Gear Coupling Catalog-16

Transmitted capacity GC-CCMH type, GC-CEMH type, GC-CMVH type Note: 1. The table applies to the reinforcement type (MH type) after heat treatment to M series. ^ Size number marked with # is in stock. ^ For the application conditions in excess of the transmission power and the rotational speeds shown here, other series can comply with your requirements. Consult us by giving the required application conditions. (Examples) For generator drive: 30,000kW 1,800rpm

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.