video corpo

IB PK1 Catalog

IB PK1 Catalog
1 / 70 PagesView full catalog

IB PK1 Catalog

Product catalog summary
Structure and Features: The IB Series PK1 Type Planetary Gear Reducer is designed for servo motors with a right-angle configuration. It features a compact design with options for a keyless solid shaft, flange shaft, and solid shaft with keyway. The reducer supports large radial loads using a precision angular bearing and a spiral bevel gear concept for compactness.
Nomenclature and Specifications: The reducer offers initial backlash settings of 6 or 15 minutes and an efficiency of 86% or more at rated output torque. It operates at a noise level of 70dB(A) and uses grease lubrication. The planetary gear mechanism is available in double and triple stage types. Materials include chrome-molybdenum steel for gears and aluminum alloy for casing components. It is suitable for indoor use with ambient temperatures between 0-40°C and humidity below 85%.
Selection Tables: Detailed selection tables are provided for frame size combinations based on motor rated speed and manufacturers, including FANUC, Yaskawa Electric Corporation, and Mitsubishi Electric Corporation. These tables guide the selection of appropriate gear reducers based on motor capacity and reduction ratios.
Assembly and Motor Attachment: The assembly process involves direct connection of the servo motor and reducer using customer-provided bolts. The motor shaft is tightened with a hexagon wrench, allowing for immediate use. Dimension drawings for solid and flange shafts are included.
Durability and Mechanical Precision: The reducer's output shaft durability is checked, and formulas for calculating moment of inertia, load torque, and acceleration torque are provided. Mechanical precision details of the output part are also included.
Warranty and Safety Precautions: The document outlines warranty terms and safety precautions to ensure proper use and maintenance of the gear reducer.
Overview: The document provides technical specifications and procedures for the IB Series PK1 Type, focusing on the calculation of moment of inertia, load torque, and acceleration torque. It includes detailed formulas, tables, and diagrams to assist in understanding and applying these calculations.
Key Sections:
  • Formulas for Calculations: This section outlines the formulas necessary for calculating the moment of inertia, load torque, and acceleration torque. It includes variables such as mass, pitch, diameter, gravity acceleration, and external forces.
  • Specifications and Diagrams: Detailed diagrams and specifications are provided for various components such as cylinders, drums, and rollers. These are essential for understanding the mechanical setup and calculations.
  • Tables of Inertia: Several tables list the moment of inertia for different frame sizes and motor flange codes, providing values for both solid and flange shafts across various reduction ratios.
  • Mechanical Precision: This section details the mechanical precision of output parts of the reducer, including solid and flange shafts, with specific measurements for run-out and eccentricity.
  • Motor Attachment Procedure: A step-by-step guide is provided for attaching the motor to the reducer, including necessary tools and torque specifications.
  • Motor Precision: The document outlines the precision requirements for motor components, including work accuracy grades and measurement methods using a dial gauge.
Critical Information:
  • Inertia Calculations: Ensure accurate calculations of inertia and adjustments when using additional apparatus.
  • Torque Specifications: Follow the specified tightening torque values to ensure proper assembly and operation.
  • Mechanical Precision: Adhere to the precision standards for output shafts to maintain operational efficiency and safety.
Conclusion: The document serves as a comprehensive guide for engineers and technicians working with the IB Series PK1 Type, providing essential formulas, specifications, and procedures to ensure accurate calculations and proper assembly.
Warranty Period: The warranty period for the products is 18 months from delivery or shipment, or 12 months from operation commencement, whichever is first.
Warranty Conditions: If defects arise during the warranty period under proper installation, maintenance, and operation, the seller will repair or replace the product at no charge, except for exclusions. Costs related to removal, re-installation, or consequential losses are not covered.
Warranty Exclusions: The warranty does not cover issues caused by improper installation, maintenance, or operation by unauthorized parties, use of non-recommended lubricants, external modifications, natural disasters, normal wear and tear, or other non-seller attributable issues.
Safety Precautions: Follow safety rules for installation and equipment, read the maintenance manual, select appropriate products for usage conditions, and install protective equipment for critical applications. Use preventive devices for oil-sensitive applications.
Contact Information: The document lists worldwide headquarters and manufacturing locations for Sumitomo Heavy Industries Ltd. and its subsidiaries, providing addresses and contact details for regions including Japan, China, Europe, India, and the Americas.
See more

Catalog excerpts

IB PK1 Catalog-1

Sumitomo DriveTechnologtes IB Series PK1 Type Planetary Gear Reducer for Servo Motor Right Angle Type

 Open the catalog to page 1
IB PK1 Catalog-2

Standard Specification, Construction, • 4 and Mechanism Selection Table 1 (Frame Size Combination Table for Each Motor Rated Speed) • 5 Selection Table 2 (Frame Size Combination Table for Each Servo Motor Manufacturers) • 7 2. Yaskawa Electric Corporation • 8 3. Mitsubishi Electric Corporation • 10 Selection Table 3 (Rating Table) • 11 (Allowable External Rating) • 13 Durability Check of Output Shaft Part • 58 Formula for Calculation of Moment of Inertia and GD2 ••• 61 Formula for Calculation of Moment of Inertia, Load Torque, and Acceleration Torque • 62 Moment of Inertia (at Motor Shaft) •...

 Open the catalog to page 2
IB PK1 Catalog-3

Bearing of output (Angular contact ball bearings) - Planetary gear of output Pinion Gear Spiral Bevel Gear

 Open the catalog to page 3
IB PK1 Catalog-4

Large diameter precision angular bearing, supporting output shaft, allows large radial load with compact casing. Spiral Bevel gear concept allows compact design ("L"-dimmension) 1. Comparison with similar ratio and ratings. 2. Our survey estimate. Output shaft Variation Three variations available to match customers' needs. Optimal selection possible for your application. Flange shaft type ■ Solid shaft type with keyway Assembly Simple assembly. Directly connect servo motor and reducer with bolt (provided by customer) after delivery. Tighten motor shaft with hexagon wrench. Ready for immediate...

 Open the catalog to page 4
IB PK1 Catalog-5

Nomenclature, Standard Specification Nomenclature Type and Frame Size 110 PK 120 130 Special Input Method Backlash Symbol 6 min specification: LB 15 min specification: LD Motor Flange Code Mounting (Flange Attachment Type) Output Shaft Type Solid Shaft (Keyless) Solid Shaft (with Key) Flange Shaft Output Shaft Direction (Unlimited Mounting Direction) Ratio Ratio Actual reduction ratio Standard Specification Backlash Efficiency 86% or more at rated output torque (with reduction ratio 6, 8, 11, 15, 27) Noise Level 70dB(A) 0.5m *Varies depending on models and mounting condition. Lubrication system...

 Open the catalog to page 5
IB PK1 Catalog-6

Rated Motor Speed 1000 [r/min] Rated Motor Speed 4000 [r/min] Servo Moto Capacity [W] *Refer to Selection Table 2 (on pages 7-10) for frame size combination for each servo motor manufacturer. *Refer to Selection Table 3 (on pages 11, 13) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial load for each frame size. *Refer to Selection Table 3 (on page 12) for %ED of each speed. *Refer to Selection Table 3 (on page 11) for allowable peak torque at startup for combinations marked

 Open the catalog to page 6
IB PK1 Catalog-7

*Torque necessary at the input side to rotate the reducer at no load condition. *This is the representative value when the ambient temperature is 200C.

 Open the catalog to page 7
IB PK1 Catalog-8

1. FANUC Ltd. i is Series (Rated speed: 6000~1500r/min) •• • Applies to torque at rated speed Note 1: Refer to Selection Table 3 (on pages 11-13) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial load for each frame size. 2: Refer to Selection Table 3 (on page 11) for allowable peak torque at startup for combinations marked •. 3: Combination in [””] must be used that the avarage load torque is limited to be less than rated torque in the rating table (Table 1-1, P.11).

 Open the catalog to page 8
IB PK1 Catalog-9

Note 1: Refer to Selection Table 3 (on pages 11-13) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial load for each frame size. 2: Refer to Selection Table 3 (on page 11) for allowable peak torque at startup for combinations marked •. 3: Combination in [””]must be used that the avarage load torque is limited to be less than rated torque in the rating table (Table 1-1, P.11).

 Open the catalog to page 9
IB PK1 Catalog-10

Yaskawa Electric Corporation 1-7 Series SGM7P model (Rated speed: 3000r/min) Note 1: Refer to Selection Table 3 (on pages 11-13) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial load for each frame size. 2: Refer to Selection Table 3 (on page 11) for allowable peak torque at startup for combinations marked •. 3: Combination in must be used that the avarage load torque is limited to be less than rated torque in the rating table (Table 1-1, P.11).

 Open the catalog to page 10
IB PK1 Catalog-11

3. Mitsubishi Electric Corporation MELSERV0-J4 HG-KR Series (Rated speed: 3000r/min) Note 1: Refer to Selection Table 3 (on pages 11-13) for rated torque, allowable maximum input speed, allowable peak torque, and allowable radial load for each frame size. 2: Refer to Selection Table 3 (on page 11) for allowable peak torque at startup for combinations marked •. 3: Combination in [””]must be used that the avarage load torque is limited to be less than rated torque in the rating table (Table 1-1, P.11).

 Open the catalog to page 11
IB PK1 Catalog-12

Table1-1 Rating Table (SI Unit) 1: Rated torque is the allowable value of the average load torque at the output shaft. The rated torque for the input speed of 1000 r/min or less is the same as the rated torque of 1000 r/min. *2: Maximum allowable torque when startup and stop during operation cycle. *3: Maximum allowable value of the shock torque at emergency stop or external shock torque. Should be less than 1,000 times in one lifetime. *4: Maximum allowable input speed when not under constant operation condition. *5: Some values are not allowable depending on the input shaft diameter. Make sure...

 Open the catalog to page 12
IB PK1 Catalog-13

Input Speed (r/min) Frame Size Allowable continuous operation period Allowable continuous operation period Allowable continuous operation period Allowable continuous operation period Allowable continuous operation period Allowable continuous operation period Allowable continuous operation period Note: ^Allowable constant operation hours for intermittent operation condition (Consult us when exceeding or when continuously operating).

 Open the catalog to page 13
IB PK1 Catalog-14

Table 2 External Load (SI Unit) PK1 Type *1: Radial load is the value applied to the middle of the output shaft (at axial load). *2: Axial load is the value applied to the center of the output shaft (at radial load). Multiply radial load locating factor to the value in the above table when the radial load is applied to locations other than the middle of the output shaft. 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85

 Open the catalog to page 14

All SUMITOMO Drive Technologies America catalogs and technical brochures

  1. Fine Cyclo

    70  Pages

  2. PARAMAX ® 9000

    281  Pages

  3. ALTAX NEO

    39  Pages

  4. E CYCLO

    28  Pages

  5. IB P2 Catalog

    36  Pages

  6. IB-P1 Catalog

    94  Pages

Archived catalogs

  1. Servo

    114  Pages

  2. Astero® series

    95  Pages

  3. Hedcon catalog

    23  Pages

  4. SPA Series

    10  Pages

  5. HF430 Catalog

    31  Pages

  6. FINE CYCLO

    2  Pages

  7. Servo PPG

    4  Pages

  8. IB P1 series

    93  Pages

  9. Fine Cyclo®

    22  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.