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Fine Cyclo D series

Fine Cyclo D series
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Fine Cyclo D series

Product catalog summary
Overview: The document is a technical catalogue for the FINE CYCLO® F4C-D series motion control drives, detailing its construction, applications, nomenclature, specifications, and operating principles. It includes engineering data, selection guidelines, and ratings.
Construction: The F4C-D series features a simplified construction with fewer parts, reducing assembly time. It includes a flat output flange for easier sealing and a high-speed shaft for simplified motor coupling.
Application Examples: The drives are versatile, used in industrial robots, machine tools, and FA equipment, suitable for axis driving and automatic pallet changing.
Nomenclature: This section explains the model coding system, detailing frame size, reduction ratio, and special specifications.
Products: The series offers models with varying frame sizes and reduction ratios, allowing customization based on specific needs.
Speed Ratio & Rotation Direction: Information on speed ratios and rotation directions is provided, essential for selecting the appropriate drive.
Operating Principles: The FINE CYCLO® operates on a unique principle combining a planet gear with cycloidal teeth and a fixed internal sun gear, differing from traditional gearing mechanisms.
Rating: Tables provide ratings for output speed, torque, and allowable input power across different frame sizes.
Engineering Data: Comprehensive data on main bearings, selection criteria, and design considerations are included.
Main Bearings: Specifies types of bearings used, such as angular contact ball bearings, crucial for performance and longevity.
Selection: Guidelines for selecting the appropriate drive based on torque and speed considerations are provided.
Notice for Designing: Important design considerations and notices are outlined for optimal performance and integration.
Outline Drawing: Includes outline drawings for visual reference, aiding in understanding physical dimensions and installation requirements.
Key Features: The F4C-D series boasts high torque, compact design, and improved interface for coupling machines.
Specifications: Outlines torque and speed parameters, including output torque at 100% efficiency and allowable input speeds.
Procedures: Instructions for calculating rated torque and evaluating maximum input speed, average input speed, and peak torque.
Engineering Data: Data on stiffness, lost motion, and no-load running torque are presented, with efficiency varying with input speed and load torque.
Allowable Loads: Details allowable radial and axial loads on the high-speed shaft, with formulas and tables for calculations.
Main Bearings: Information on moment stiffness and allowable loads, with tables for different frame sizes.
Selection Process: A flowchart and formulas for selecting the appropriate reducer, with an example based on specific conditions.
Assembly Instructions: Guidelines for precision in assembly dimensions and tightening torque for bolts, with recommended precision for attachment parts.
Tables and Figures: Numerous tables and figures illustrate torque values, efficiency curves, load factors, and assembly dimensions.
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Catalog excerpts

Fine Cyclo D series-1

Motion Control Drives FINE CYCLO® F4C-D series

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Fine Cyclo D series-3

Motion Control Drives FINE CYCLO® Bearing of Output (Angular Contact Ball Bearings) Cycloid Disc Eccentric HighSpeed Shaft Ring Gear Housing Output Flange Excellent Cost Performance Simple construction with less number of parts than single stage reducer mechanism High Torque, High Allowable Moment Compact Design New Model Enables Simpler Designing Improved Interface for Coupling Machines Allowable peak torque: Maximum 24% increase Allowable moment: Maximum 45% increase (Compared to traditional models) Customer can choose the location of the attachment bolt on the output flange.This was done by...

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Fine Cyclo D series-4

Main Example of Use Bearing of Output (Angular Control Ball Bearings) FINE CYCLO (F4C-D) Ring Gear Housing Oil Seal Eccentric HighSpeed Shaft Output Flange Carrier Slow Speed Shaft Roller High Speed Shaft Bearing Servo Motor Cycloid Disc Bearing for Eccentric Ring Gear Housing Pin Adaptor Plate Industrial Robot Axis Driving, Robot Slider Machine Tool Automatic Pallet Changer Drive Machine Tool Magazine Drive Machine Tool Automatic Pallet Pool Drive Liquid Crystal Transfer Robot Axis Driving, Robot Slider

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Fine Cyclo D series-5

5. Speed Ratio & Rotation Direction Input : High Speed Output: Slow Speed Fixed : Ring Gear Input : High Speed Output: Ring Gear Fixed : Slow Speed Input : Slow Speed Output: Ring Gear Fixed : High Speed Input : Slow Speed Output: High Speed Input : Ring Gear Output: High Speed Fixed : Slow Speed Input : Ring Gear Output: Slow Speed Fixed : High Speed time, speed ratio is • i: Speed ratio = (Output Speed/Input Speed) ("-" indicates opposite

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Fine Cyclo D series-6

6. Operating Principles The reducer portion of the FINE CYCLO® is fundamentaly different in principle and mechanism from the involute gearing mechanism of competitive gearmotors. The unique speed reducer portion is an ingenious combination of the following two mechanisms: A combination of a planet gear and a fixed internal sun gear. In the FINE CYCLO®, the planet gear has cycloidal-shaped teeth and the sun gear has circular pin teeth. The number of teeth in the planet gear is one or two less than the sun gear. A constant speed internal gearing mechanism. Principle of internal Planetary Gearing...

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Fine Cyclo D series-7

7. Rating Table D-1 Rating Table (Output rotation base) Output speed n2 (r/min) Frame size Reduction ratio Maximum acceleration T2A or deceleration torque T2B Peak torque for emergency stop T2max Rated output Input Allowable Rated output Input Allowable Rated output Input Allowable Rated output Input Allowable Rated output Input Allowable torque torque torque torque torque (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (Lower/kgf m) (r/min) (kW) (Lower/kgf m) (r/min) (kW) (Lower/kgf m) (r/min)...

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Fine Cyclo D series-8

maximum Rated output Input Allowable Rated output Input Allowable Rated output Input Allowable Rated output Input Allowable input speed torque torque torque torque (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (r/min) (Lower/kgf m) (r/min) (kW) (Lower/kgf m) (r/min) (kW) (Lower/kgf m) (r/min) (kW) (Lower/kgf m) (r/min) (kW) Allowable maximum output speed(r/min) Equivalent On input shaft Upper/Moment of inertia (×10 -4kg m 2) Lower/GD2 (×10-4kgf m2) Notes: 1. Rated output torque Rated output torque implies allowable mean...

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Fine Cyclo D series-9

Table D-3 Rating Table (Input rotation base) Input speed n1 (r/min) Frame size Reduction ratio Table D-2 Maximum acceleration or deceleration torque Frame size Maximum acceleration T2A or deceleration torque T2B Peak torque for emergency stop T2max Rated output Output Allowable Rated output Output Allowable Rated output Output Allowable Rated output Output Allowable Rated output Output Allowable torque torque torque torque torque (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (Lower/kgf m) (r/min)...

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Fine Cyclo D series-10

maximum Rated output Output Allowable Rated output Output Allowable Rated output Output Allowable Rated output Output Allowable input speed torque torque torque torque (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (Upper/N m) speed input power (r/min) (Lower/kgf m) (r/min) (kW) (Lower/kgf m) (r/min) (kW) (Lower/kgf m) (r/min) (kW) (Lower/kgf m) (r/min) (kW) Allowable maximum input speed(r/min) Equivalent On input shaft Upper/Moment of inertia (×10 -4kg m 2) Lower/GD2 (×10-4kgf m2) Notes: 1. Rated output torque Rated output torque implies allowable mean...

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Fine Cyclo D series-11

8-1. Stiffness and lost motion •Hysteresis curve Table D-4 Engineering data •Lost Motion Relationship between load and displacement of output flange (rotational angle) when load is removed slowly from allowable torque to zero torque, with fixed input shaft. Torsional deflected angle at ±3% of allowable output torque. Slope of the straight line connecting two points, when allowable torque is 50% and 100% on the hysteresis curve. 8-2. No Load Running Torque No load running torque indicates torque on input shaft for rotating reducer under no-load condition. Shown values are applicable only on standard...

 Open the catalog to page 11
Fine Cyclo D series-12

8-3. Breakaway torque on output shaft (BTO) Indicates torque necessary to start rotation from output side of reducer from stop without load. Table D-5 Value of breakaway torque from output side (starting torque) Frame size Notes: 1. Table D-5 shows max. torque from output side BTO. 2. Measurement Conditions Accuracy in assembled dimensions Standard grease 8-4. Efficiency Fig. D-9 Efficiency Curve Efficiency varies by input speed, load torque, grease temperature, reduction ratio, etc. Fig. D-9 indicates efficiency vs. input speed at allowable output torque with stable grease temperature. Efficiency...

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Fine Cyclo D series-13

8-5. ALLOWABLE RADIAL LOAD & AXIAL LOAD OF HIGH SPEED SHAFT When a gear or sheave is mounted on the high speed shaft, radial load and axial load should be equal to or less than allowable value. Check radial & axial load by following the next formula ( When radial and axial load co-exist Pr·Lf Pa + Pro Pao Table D-6 Actual radial load : Actual radial load [N, kgf ] : Equivalent torque on input shaf [N m, kgf m] : Pitch circle radius of sprocket, gear, or sheave [m] : Allowable radial load [N, kgf ] (Table D-6) : Actual axial load [N, kgf ] : Allowable axial load [N, kgf ] (Table D-7) : Load location...

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