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E CYCLO

E CYCLO
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E CYCLO

Product catalog summary
Introduction
Sumitomo's E CYCLO High Precision Gearboxes, particularly the ECY series, are engineered for precision and compactness, featuring a unique trochoid tooth profile. These gearboxes are commonly utilized in industrial robots and transfer devices.
Construction
The gearbox construction comprises components like oil seals, main bearings, thrust plates, and eccentric high-speed shafts, ensuring high rigidity and compactness.
Features
The ECY series provides high torque and rigidity, with a large diameter hollow shaft for efficient space use. It minimizes ratcheting and is easy to mount due to its sealed structure.
Nomenclature
The nomenclature includes frame size, reduction ratio, and auxiliary type, with symbols indicating the E CYCLO series.
Line Up
Production is available for frame sizes 103, 105, and 107 with reduction ratios of 50, 80, and 100.
Speed Ratio and Rotation Direction
The speed ratio and rotation direction are determined by the configuration of the input, output, and fixed components, with specific formulas provided.
Standard Specifications
Specifications include grease lubrication, ambient conditions, and mounting requirements, designed for indoor use in dust-free environments.
Operating Principle
The ECY series operates using a cycloid spline deformed into an elliptical shape, engaging with fixed and output ring gear housings to achieve rotation.
Rating
Ratings detail torque, speed, and moment of inertia, designed to handle specific torque values during acceleration, deceleration, and impact conditions.
Engineering Data
  • Angular Transmission Error: Difference between theoretical and actual output angles.
  • No Load Friction Torque: Torque required to start rotation without load.
  • Stiffness and Hysteresis: Relationship between load and torsion angle, including lost motion and hysteresis loss.
  • No Load Running Torque: Torque required to rotate the reducer without load.
  • Efficiency: Varies with input speed and load torque, with correction factors provided.
Main Bearings
Specifications ensure durability and performance under specified conditions.
High Speed Shaft Radial Load and Axial Load
Details on allowable loads for the high-speed shaft to ensure optimal performance.
Selection
Guidelines for selecting the appropriate gearbox based on application requirements.
Notice for Designing
Includes assembly methods, bolt tightening torque, lubrication, and other design considerations for proper installation and operation.
Outline Drawing
Provides visual representation and dimensions for the gearbox components.
Other
Includes warranty information and safety precautions for safe and effective use.
Specifications
Detailed specifications for roller bearings, including parameters like basic dynamic and static rated loads, allowable moments, radial and axial loads, and moment stiffness, with tables for different frame sizes and input speeds.
Load Calculations
Formulas for calculating radial and axial loads, and the life of the main bearing, ensuring maximum loads do not exceed allowable values, with tables for load factors, static safety factors, and dynamic radial and axial factors.
High Speed Shaft Loads
Guidelines for mounting gears or pulleys on high-speed shafts, ensuring radial and axial loads remain within allowable limits, with tables for different frame sizes and input speeds.
Selection and Evaluation
Process for selecting the appropriate frame size and evaluating load characteristics, input speed, and torque, including checks for maximum input speed, radial and axial loads, and peak torque.
Assembly and Lubrication
Instructions for assembling the reducer and input parts, including bolt tightening torques and lubrication guidelines, specifying certain greases and recommending replacement intervals.
Warranty and Maintenance
Warranty period is 18 months from delivery or 12 months from operation, with conditions for warranty coverage and exclusions, emphasizing proper installation and maintenance.
Figures and Tables
Includes various figures and tables illustrating load factors, assembly methods, and specifications, with key data summarized in the text.
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Catalog excerpts

E CYCLO-1

Motion Control Drives E CYCLO High Precision Gearboxes ECY series

 Open the catalog to page 1
E CYCLO-4

E CYCLO High Precision Gearboxes Sumitomo’s compact E CYCLO High Precision Gearboxes debut! CYCLO® Drives were created and developed by Sumitomo. This unique reducer structure by using teeth trochoid tooth profile* is being used in industrial robots and transfer devices all over the world. The ECY series, which was developed as a compact reducer for non-backlash applications, fuses the strain wave gear with the engagement theory of the CYCLO Drives, thus realizing high rigidity and a compact structure that were unavailable until now. * Epitrochoid parallel curves Main bearing (Cross roller bearing)...

 Open the catalog to page 4
E CYCLO-5

Allowable Peak Torque (N•m) General strain wave gear External dimensions (mm) The allowable peak torque is approximately 1.5 times (representative value) that of a general strain wave gear (equivalent size), enabling the device to be miniaturized. Ratcheting resistance (safety in the event of an overload) Tortional Stiffness (N•m/arc min) High rigidity Compact, and high torque Examples of general strain wave gear External gear Cup type / Hat type profile General strain wave gear Reasons for above-average strength The tortional stiffness is approximately twice (representative value) that of the...

 Open the catalog to page 5
E CYCLO-6

4. Line upTable 4-1 •: Production possible range Frame size [2] lnPut: High speed shaft ' 1-1 Output: Output ring gear housing Fixed: Ring gear housing i = -1/n High speed shaft Fixed: Ring gear housing i = -n , Input: Ring gear housing Output: High speed shaft Fixed: Output ring gear housing i = n + 1 Input: Output ring gear housing Output: Ring gear housing Fixed: High speed shaft i = n/(n + 1) [7] Input: Ring gear housing Output: Output ring gear housing Fixed: High speed shaft i = (n + 1)/n When the high speed shaft, ring gear housing and output ring gear housing all rotate, a combination...

 Open the catalog to page 6
E CYCLO-7

7. Operating Principle As a principle rule, the ECY series consists of 4 parts. • The bearing for eccentric deforms the cycloid spline into an elliptical shape. • The major axis of the cycloid spline that was deformed into an elliptical shape engages the fixed ring gear housing and the output ring gear housing. • When the fixed ring gear housing is fixed and the bearing used for the eccentric body is turned 1 rotation in the clockwise direction, the cycloid spline will rotate in the counterclockwise direction by an amount corresponding exactly to the difference in the number of teeth, while the...

 Open the catalog to page 7
E CYCLO-8

Table 8-1 Rating table 1. Rated torque The rated torque indicates the allowable output torque at the output flange at an input speed of 2000 r/min. 2. Allowable peak torque during acceleration and deceleration This is the peak torque allowed during normal acceleration and deceleration. 3. Allowable maximum momentary torque This is the allowable value of the impact torque that is applied instantaneously to the output shaft by an emergency shutdown or an external shock etc. Indicates the value when 104 deflection cycles are applied to the cycloid spline throughout the entire life of the product....

 Open the catalog to page 8
E CYCLO-9

9. Engineering Data 9-1. Angular transmission error Angular transmission error: This is the difference between the theoretical output rotational angle and the actual output rotational angle when an arbitrary rotational angle is applied to the input under a no-load condition. 0in (Arbitrary input rotational angle) i (Reduction ratio) 0out (Actual output rotational output) Figure 9-1 Angular transmission error value (Measurement conditions) Note : 1. Indicates the representative value after run-in. 2. Lubrication: Our standard grease

 Open the catalog to page 9
E CYCLO-10

9-3. Stiffness and Hysteresis Hysteresis curve: This is the relationship between the load and the output side torsion angle when the high speed shaft is fixed, the rated torque applied to the output side, and the load subsequently removed. Lost motion: Torsion angle under the load of the rating torque x ±3% Hysteresis loss: The difference between the torsion angles at zero torque along the hysteresis curve Stiffness: Inclination of the straight line joining 2 points on the hysteresis curve, in the region between arbitrary torque values Reduction ratio Note : The values indicate the specification...

 Open the catalog to page 10
E CYCLO-11

9-4. No Load Running Torque No load running torque: This means the torque on the input side required to rotate the reducer without a load. No load running torque (Ncm) Input speed (r/min) Figure 9-4 Note : 1. The value indicates the representative value after run-in. 2. Lubrication: Our standard grease 3. Temperature of the E CYCLO's surface: Approx, 40 °C 9-5. Efficiency Efficiency: This is the ratio of the actual input torque to the theoretical input torque when the rated torque is applied to the output side. The efficiency varies according to the input speed, load torque, grease temperature,...

 Open the catalog to page 11
E CYCLO-12

10. Main Bearing Table10-1 Main bearing specifications Pitch circle diameter of roller Basic dynamic rated load Basic static rated load Maximum radial load (Frmax) ≦ Allowable radial load Allowable radial load Allowable axial load Frmax = Maximum radial load Fr Maximum external moment (Mmax) NO ≦ Allowable moment Famax = Maximum axial load La Maximum axial load (Famax) ≦ Allowable axial load Mmax = Frmax (Lr + R )+Famax La ・ ・ * If the radial load and the axial load act in combination with each other, ensure that the total load is within the load value indicated in Fig. 10-2. Average radial load...

 Open the catalog to page 12
E CYCLO-13

Allowable radial load (N) Allowable axial load (N)

 Open the catalog to page 13
E CYCLO-14

11. High Speed Shaft Radial Load and Axial Load When mounting a gear or pulley on a high speed shaft, use the reducer within a range where the radial load and axial load do not exceed the allowable values. Check the radial load and axial load of the high speed shaft according to the following formulas ([1] to [3]). Pr : Actual radial load (N) Tl : Actual transmission torque on high speed shaft of reducer (N^m) R : Pitch circle radius of sprocket, gear, pulley, etc. (m) Cf Fsi [3] When a radial load and axial load coexist ■CfFsi ^ 1 (Equation 3) Pro : Allowable radial load (N) (Table 11-1) Pa...

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.