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Catalogue 999217/EN/DE

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Catalogue 999217/EN/DE

Product catalog summary

Features & Benefits

Compact size and economical design.
High reliability with low noise levels.
Energy-efficient motors, even at high ratios.
No thermal limitations and extended lifespan.

General Information

The Sumitomo Buddybox series features Bevel and Helical gear reducers with output hollow shafts, integrated with a CYCLO-DRIVE pre-stage. This modular system is versatile for various applications, offering efficiency, compactness, and ease of assembly.

CYCLO Modular System

Features an in-line concentric gear configuration suitable for offset, parallel, and right-angle applications. It combines CYCLO reducers with Buddybox for high ratios in a single stage, high shock load capacity, and reduced noise and inertia.

Taper-Grip® System

Enhances locking capabilities with a continuous helix taper surface, providing a high safety factor against slippage at torque overload. It is easy to install and remove, resistant to fretting, and compatible with existing machine shafts.

Nomenclature

Details nomenclature for Bevel Buddybox, including input options, sizes, mounting types, input power, and motor specifications.

Mounting Positions

Standard mounting positions are detailed, including terminal box direction, oil filler, and drain ports. Notes are provided for grease-lubricated Cyclo Drive stages where oil supply and discharge are unnecessary.

Specifications

Size and Dimensions: Lists models like 3A10DA, 3A12DA, 3B12DA, etc., with specific dimensions.
Input Elements: Details on shaft sizes and tolerances, with specifications like H8, F7, and M20.
Output Flange: Information on hollow and solid shaft configurations with output flange dimensions.

Procedures and Standards

Keys and Keyways: Specifications follow DIN 6885 page 1 standards.
Tolerances: Adhere to DIN ISO 286 part 2 standards. Non-tolerated dimensions require consultation with Sumitomo Drive Technologies.

Recommendations

Shaft Tolerance: Recommended tolerance for the shaft is "h8".
Installation Space: Additional dimensions can be obtained from Sumitomo Drive Technologies for restricted spaces.

Data and Calculations

Inertia Calculations: Includes inertia speed reducer calculations (J_G) for various sizes and reduction ratios.

Selection and Installation of Taper Grip
1. Selection: Slip torque (Ts) must be greater than or equal to maximum load torque (Tlmax). Safety factors vary based on operation conditions.
2. Maximum Load Torque (TImax): Use actual load torque for constant load; consider acceleration/deceleration torque for start/stop operations.
3. Slip Torque: Refer to the table for slip torque values based on shaft diameter.

Usage and Handling of Taper Grip
4. Usage Cautions: Avoid bending moments or axial loads.
5. Handling Cautions: Do not use lubricants with antifriction properties. Use a torque wrench for bolt tightening.

Mechanical Shaft Preparation and Taper Grip Installation
6. Shaft Preparation: Ensure the shaft is clean and rust-free. Recommended tolerance is "h8".
7. Installation: Apply oil to the taper grip screw, place the thrust collar, and insert the taper grip into the reducer shaft.

Reducer Attachment and Maintenance
8. Attachment: Insert the reducer onto the mechanical shaft and tighten bolts using a torque wrench.
9. Post-Operation Check: Verify and adjust tightening torque 20-30 hours after operation and regularly thereafter.

Taper Grip Removal
10. Loosen bolts, tap the flange lightly, and remove the reducer from the shaft.

Radial Load and Shaft Load Considerations
Details on allowable radial loads, load location factors, and shock factors for different frame sizes and output speeds.

Drywell Design Features
1. Prevents oil leakage at the output shaft seal.
2. Allows separate lubrication for output bearings and internal gearing.
3. Grease-filled output bearings can be purged without affecting the lubricant sump.

Specifications and Features of FB Brakes

Low inertia, long life, and low maintenance requirements.
Standard enclosure is IP 44, with options for IP 54 and 55.
Optional one-touch brake release lever for sizes FB-01A to FB-15B.

Installation and Protection

Outdoor installations require IP55 protection.
Vertical mounting necessitates a canopy.
Rectifiers are supplied in the motor terminal box.

Wiring and Electrical Specifications

Typical brakemotor wiring includes a rectifier in the terminal box.
Fast brake operation requires varistor protection with specified ratings.
6-pole rectifiers are available for motors driven by an inverter.

Insulation and Cooling

Standard insulation class is F, with class H available on request.
Motors are equipped with radial fans for cooling, except frame size 63S.

Installation Requirements

Ventilation openings must remain clear for proper cooling.
Minimum clearances (FA and FB) are specified for fan cover disassembly and wall distance.

Power and Performance

Rated power applies to continuous duty "S1" at +40°C and up to 1000m altitude.
Adjustments are necessary for different ambient temperatures and altitudes.

Mechanical Features and Protection

Motors are totally enclosed and fan-cooled with standard IP55 protection.
Additional protection options are available for increased water and dust resistance.

Assembly and Components

Detailed assembly parts list for standard and brake motors, including bearings, fans, and coils.

Motor Options

Available options include hand release lever, 6-pole rectifier, thermistor PTC, and external fan.

Specifications and Options
- Lists various components and options for a motor system, including a space heater, Harting connector, and an integral inverter.
- Standard options include hand ventilation of the brake, a 6-pole rectifier, PTC thermistor, bimetal temperature monitor, protective cover, external fan, incremental encoder, standstill heater, and a Harting connector.
- Additional options available are pole-changing motors, high inertia fan, UL or CSA design, NEMA electrical, insulation class H, a second shaft, IP 56/IP 65 protection, special winding with free voltage/frequency relation, and IP55 brake.

Motor Information and Formulas
- Provides formulas for calculating motor parameters such as rotation speed, torque, power, acceleration force, and acceleration torque.
- Includes specific formulas for synchronized rotation speed and rated revolving speed of AC motors.

Brake Motor Assembly
- Details of the brake motor assembly (CMB-20) are provided, listing parts such as solenoid coil, pressure spring, stationary core, seal, armature plate, brake lining, brake wheel, bolt, nut, brake cover, restraining bolt, pin, bearing, shifting plate, and motor shaft.

Contact Information
- Lists contact details for Sumitomo (SHI) Cyclo Drive locations worldwide, including Spain, Sweden, the United Kingdom, Austria, Benelux, France, Italy, Germany, and the USA.

Catalog excerpts

Sumitomo DriveTechnologtes Bevel Buddybox Helical Buddybox

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Sumitomo Drive Technologies Copyright Sumitomo (SHI) Cyclo Drive Germany, GmbH Reproduction in part or whole is not permitted without Whilst every care has been taken in preparation of this catalogue, no liability can be accepted for any errors or Copyright Sumitomo (SHI) Cyclo Drive Germany, GmbH 2012. Alle Rechte vorbehalten. Nachdruck, auch auszugsweise, nur mit unserer Genehmi- gung gestattet. Die Angaben in diesem Katalog wurden mit groBter Sorgfalt auf ihre Richtigkeit uberpruft. Trotzdem kann fur eventuell fehlerhafte oder unvollstandige Angaben keine Haftung ubernommen werden. • Easy...

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Buddybox Table of contents Gearmotor Selection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Speed Reducer Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Speed Reducer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Gearmotor Selection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Speed Reducer Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Speed Reducer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Additional Dimensions for Taper Grip® . . . . . . . . . . . . . . ....

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Product description Sumitomo BUDDYBOX, Bevel- and Helical gear reducer with output hollow shaft in combination with pre-stage of CYCLO-DRIVE. Sumitomo BUDDYBOX, Kegel- und Stirnradgetriebe mit abtriebseitiger Hohlwelle in Kombination mit CYCLO-DRIVE Vorstufe. Features & Benefits Eigenschaften & Vorteile • Compact Size • Overall Economy • Unmatched Reliability • Low Noise • Energy Saving Motors • High Efficiency even at High Ratios • No Thermal Factor Limitations • Long Lifetime • Kompakte Bauform • Wirtschaftlich • Hohe Zuverlässigkeit • Niedriger Geräuschpegel • Energiesparende Motoren • Hoher...

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Buddybox CYCLO MODULAR SYSTEM The Sumitomo’s modular system is an in-line concentric gear configuration easily adapted for off-set, parallel and right angle gear reducer applications. It adds extreme benefits of CYCLO reducers integrated in Buddybox to the more traditional characteristics of shaft mounted gearboxes. This highly efficient, compact and easy to assemble configuration with CYCLO-Reducers uniquely offers high ratios in single stage, very high shock load capacity, lower noise and inertia and above all, a competitively priced solution for any shaft mounted application. There are essentially...

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Das Prinzip der Taper-Grip® Klemmbuchse basiert auf dem konventionellen Kegelbuchsenprinzip. Die Taper-Grip® Klemmbuchse weist jedoch eine Reihe von Kegelflächen in Form einer fortlaufenden Raumspirale auf. Die Kegel sind wie ein flaches Schraubengewinde in Nabe und Buchsen eingearbeitet. Für das Stirnrad Buddybox Getriebe ist die Verbindung beidseitig geeignet, mit Ausnahme der Größen D und E. • Standard bores require no key or keyway • Accessible locking arrangement • Reversible bushing assembly • Resistant to fretting • Easy removal of gear unit • Normbohrungen, Passfeder oder Nut nicht erforderlich...

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Bevel Buddybox Nomenclature L Bevel Buddybox Input Options see Dimension sheets Output shaft direction H Horizontal V Vertical, Shaft down W Vertical, Shaft up Nominal ratio see page 9 Brake Foot mount Flange mount Shaft mount Motor Specification – Standard 3-Phase Motor AV For Japan and USA only, 400V 60 Hz Motor one frame bigger for inverter SG Single Phase Motor SV Servo Motor DV DC Motor BV Inverter integrated without Brake with Brake Gearmotor Reducer, free Input Shaft J-Adaptor without Motor Solid Input Shaft with Motor X-Adaptor without Motor Hollow Input Shaft with Motor Mounting Positions...

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Kegelrad Buddybox Kegelrad Buddybox Antriebsoptionen siehe Maßblätter Abtriebswellenlage H Horizontal V Vertikal, nach unten W Vertikal, nach oben nominelle Übersetzung siehe Seite 9 Bremse Fußausführung Flanschausführung Aufsteckausführung Motor Spezifikation – Standard 3-Phasen Motor AV Nur für Japan und USA, 400V 60Hz Motor eine Bg. größer für Umrichter SG Einphasen Motor SV Servo Motor DV DC Motor BV Integrierter Frequenzumrichter ohne Bremse mit Bremse Getriebemotor Getriebe, freie Antriebswelle J-Adaptor ohne Motor Antrieb Vollwelle mit Motor X-Adaptor ohne Motor Antrieb Hohlwelle mit Motor...

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Bevel Buddybox Ratios Ubersetzungen Mounting Positions Einbaulagen

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Bevel Buddybox Kegelrad Buddybox

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Bevel Buddybox Kegelrad Buddybox Mounting Positions, Standard Mounting direction of ter- Standard Einbaulagen Kabelausgang, Oleinfullschraube/ minal box, Oil filler and drain ports positions Atmungsfilter, Olstandskontrolle und Olablassschraube Ooil filler/Oleinfullschraube/Atmungsfilter ^level/Olstandsschraube ♦drain port/Olablassschraube Hollow Shaft Hohlwelle Notes: 1. Frame size is inserted in □. Bern.: 2. -> Direction shows lead wire outside of terminal 3. Cyclo Drive for mounting positions Y2, Y4, F2, 3. Cyclo Drive Stufe bei Einbaulage Y2, Y4, F2, F4, Entsorgung von 01 ist nicht erforderlich....

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Bevel Buddybox Kegelrad Buddybox Mounting Positions, Standard Mounting direction of ter- Standard Einbaulagen Kabelausgang, Oleinfullschraube/ minal box, Oil filler and drain ports positions Atmungsfilter, Olstandskontrolle und Olablassschraube ^oil filler/Oleinfullschraube/Atmungsfilter ^oil level/Olstandsschraube ^drain port/Olablassschraube Solid Shaft L Flange L Side Shaft Vollwelle L Flansch Linke Seite Notes: 1. Frame size is inserted in □. Bern 2. -> Direction shows lead wire outside of terminal 3. Cyclo Drive for mounting positions P2 and P4 is grease-lubricated, so oil supply and discharge...

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Bevel Buddybox Kegelrad Buddybox Mounting Positions, Standard Mounting direction of ter- Standard Einbaulagen Kabelausgang, Oleinfullschraube/ minal box, Oil filler and drain ports positions Atmungsfilter, Olstandskontrolle und Olablassschraube Ooil filler/Oleinfullschraube/Atmungsfilter ^oil level/Olstandsschraube ^drain port/Olablassschraube Solid Shaft R Flange R Side Vollwelle R Flansch Rechte Seite Notes: 1. Frame size is inserted in □. Bern.: 2. -> Direction shows lead wire outside of terminal 3. Cyclo Drive for mounting positions Q2 and Q4 is grease-lubricated, so oil supply and discharge...

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Catalogue 999217/EN/DE

Catalogue 999217/EN/DE

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