1. Catalogs
  2. SULLAIR
  3. SULLAIR Two-stage
video corpo

SULLAIR Two-stage

SULLAIR Two-stage
1 / 12 PagesView full catalog

SULLAIR Two-stage

Product catalog summary
Sullair Leadership and Technology
Sullair has been a pioneer in rotary screw compression technology since 1965, recognized for its innovative designs and reliable products. The company manufactures components in Michigan City, Indiana, and upholds high quality standards through ISO certifications globally.

Two-Stage Compressor Advantages
Two-stage compressors offer a power advantage of 11-13% over single-stage compressors by dividing compression into two stages, reducing internal leakage, and utilizing an advanced rotor design. This leads to higher efficiency and energy savings, with a potential payback period of two years.

Design and Efficiency
The Sullair TS Series compressors feature a unique tandem design with variable capacity control using spiral valve technology, enhancing efficiency during part-load operations. They are available in a wide range of horsepower and pressure ratings, ensuring extended bearing life and reduced operating costs.

Energy and Cost Savings
Two-stage compressors provide significant energy savings, with up to 30% savings at 60% load compared to single-stage compressors. Spiral valve technology allows for precise capacity control, reducing power consumption and extending component life.

Advanced Features
Features include multi-stage air-fluid separation, fiberglass fluid filters, heavy-duty air intake filters, and enhanced serviceability. The Sullair Supervisor™ Controller facilitates easy monitoring and maintenance scheduling, ensuring reliable operation.

Variable Speed Drive (VSD) Technology
Sullair's VSD compressors offer superior energy efficiency and flexibility, helping prevent peak demand charges and providing stable system pressure. VSD technology ensures the lowest five-year life cycle cost and potential utility rebates.

Comprehensive Air Systems
Sullair provides complete air systems, including compressors, dryers, filters, and monitoring systems, to optimize energy use and productivity. These systems are designed to reduce life cycle costs and improve overall efficiency.

Overview
The document details compressed air system controls, equipment for monitoring and managing systems, air distribution products, and after-purchase support. Each component is optimized for capacity and pressure to ensure maximum performance and energy efficiency.

Life Cycle Costs
Energy costs constitute 82% of the total operating expenses for compressed air systems. Sullair S-energy® compressors are designed to significantly reduce these costs through features like a low restriction inlet valve, high-efficiency fan, and low-pressure drop air-fluid separation system.

Design and Efficiency
Sullair compressors offer extended separator and fluid filter life, reduced lubricant contamination, and lower fluid disposal costs with options like the Genuine Sullube® 10,000-hour fluid or 24KT® fluid.

Technical Specifications
The document includes detailed specifications for various compressor models, categorized by motor type (60Hz and 50Hz), motor power (hp and kW), and pressure ratings (100 PSI to 175 PSI). Dimensions and weights are provided for each model.

Additional Information
A remote cooler is required for certain models, and specifications are subject to change. For further details, readers are advised to contact their local authorized Sullair distributor.
See more

Catalog excerpts

SULLAIR Two-stage-1

SULLAIR TWO-STAGE Rotary Screw Air Compressors Constant Speed and Variable Speed Drives (VSD) 75-450 kW I 100-600 hp O SULLAIR Always air. Always there.®

 Open the catalog to page 1
SULLAIR Two-stage-2

About Sullair For more than 50 years, Sullair has been on the leading edge of compressed air solutions. We were one of the first to execute rotary screw technology in our air compressors. And our machines are famous all over the world for their legendary durability. As the industry moves forward, Sullair will always be at the forefront with quality people, innovative solutions, and air compressors that are built to last. Sullair was founded in Michigan City, Indiana in 1965, and has since expanded with a broad international network to serve customers in every corner of the globe. Sullair has...

 Open the catalog to page 2
SULLAIR Two-stage-3

Two-stage compressors1 have a power advantage of 11-13% over equivalent sized single-stage compressors for two key reasons: Compression is Divided Between the Two Stages In a single-stage compressor operating at 100 psig at sea level, the compression ratio is 7.9 to 1 (in absolute terms). A two-stage compressor operating at the same pressure will have a compression ratio of 2.8 to 1 in each stage (2.8 is the square root of 7.9) achieving the compressor's power savings.. Reduced Internal Leakage Losses Reduced pressure difference across each stage facilitates reduction in leakage losses. Superior...

 Open the catalog to page 3
SULLAIR Two-stage-4

Energy Savings Two-Stage Over Single-Stage, Full-Load Power Savings per 1000 cfm Two-stage tandem vs. single-stage rotary screw at full-load. At a power cost of $.08/kW/hr, the black dotted line shows that a tandem two-stage compressor will save $14,373 per 1,000 cfm over a single-stage compressor operating for 8,000 hours at 100 psig. At a power cost of $.12/kW/hr, the green dotted line shows a saving of $21,560 per 1,000 cfm over a single-stage compressor operating for 8,000 hours at 100 psig. The savings will be significantly greater for higher capacity compressors. THE PROVEN SULLAIR AIR...

 Open the catalog to page 4
SULLAIR Two-stage-5

1. Multi-Stage Air-Fluid Separation ■ Dual nested Optimizer™ separator elements, reduce fluid carryover to a maximum of 1 ppm ■ Reduced carryover lowers make-up fluid costs ■ Pleated Optimizer elements lower initial pressure drop for greater efficiency and extends element life ■ Easy to change with built-in lid lifting device on models TS-32 and TS-32S 4. Two-Stage Compressor Air End ■ Delivers more air ■ Reduces power consumption ■ Extends air end bearing life 5. Enhanced Serviceability for Air-Cooled Oil Cooler and Aftercoolers ■ Easy to remove panels provide access for cleaning coolers 6....

 Open the catalog to page 5
SULLAIR Two-stage-6

Sullair Supervisor™ Controller ■ Computer-compatible micro-processor controller has simple graphic illustration of monitored functions and an easy-to-read keypad ■ Constant readout of pressure and temperature ■ On-demand readout of all operating and maintenance conditions ■ Monitors key functions and safety shutdowns ■ Power failure auto restart ■ Dual control, provides automatic start-stop operation ■ Lead-lag and sequencing with multiple compressors ■ Service and preventive maintenance schedule ■ Hours are recorded for “Run,” “Loaded” and “Consumable Parts” ■ Fault history with sensor readings...

 Open the catalog to page 6
SULLAIR Two-stage-7

Two-Stage Tandem Compressor Part-Load Savings Fact: the electric power cost to run an air compressor continuously for one year is often two to three times greater than the purchase price of the compressor itself. Variable Capacity Control Saves You Power The compressor displacement is matched to the output need. The VCC technology assures precision operation for virtually any part load point. It provides significant power savings at part load conditions, compared to compressors using suction throttling, or load/no load control. Sullair’s Variable Capacity Control Technology Hence, Sullair developed...

 Open the catalog to page 7
SULLAIR Two-stage-8

PART LOAD PERFORMANCE ASSESSMENT VSD Compressors with Smart Technology Sullair Smart Technology Gives You: n implicity n lexibility S F n eliability n ystem protection R S Variable Speed Drive Helps Prevent Potential Peak Demand Charges The Sullair Two-Stage Series compressors provide the highest power factor over the entire frequency range, often avoiding utility company penalties. Reliability n  esigned from the frame up as a complete package — D not built with a variety of off-the-shelf components n erial communication between the Supervisor™ Controller S and VSD eliminates the need for hard...

 Open the catalog to page 8
SULLAIR Two-stage-9

SULLAIR STATIONARY Sullair Reduces Your Life Cycle Costs Sullair offers total compressed air systems to help compressed air users reduce energy costs and improve productivity by analyzing, managing and controlling their compressed air systems. Sullair air systems include: plant air audits, energy efficient products, compressed air system controls, equipment to monitor and manage systems, air distribution products, and after-purchase support. Each component of the system is carefully matched for capacity and pressure to provide maximum performance and energy efficiency. The system includes: ■...

 Open the catalog to page 9
SULLAIR Two-stage-11

A remote cooler must be used with 200 hp and 250 hp (149 kW and 186 kW) compressors using 24KT® Capacity per CAGI / PNEUROP PN2CPTC2 (Annex C to ISO 1217) 24KT available for 100 and 125 psig — 6.8 bar and 8.6 bar offerings. Information and data are subject to change without notice.

 Open the catalog to page 11
SULLAIR Two-stage-12

For more information, contact your local authorized Sullair distributor. © 2016 Sullair, LLC. All rights reserved. Specifications subject to change without notice. SAPTS75450201612-1

 Open the catalog to page 12
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.