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SULLAIR Air Treatment_2017

SULLAIR Air Treatment_2017
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SULLAIR Air Treatment_2017

Product catalog summary
Introduction
Sullair is a leader in rotary screw compression and vacuum technology, known for its innovative and reliable products since 1965. The company designs and manufactures its own components, emphasizing excellence and innovation.
The Importance of Clean, Dry Compressed Air
Water in compressed air systems can damage equipment and processes. A well-designed air treatment system is crucial for ensuring clean, dry air, involving stages like filtration and mist elimination.
Filtration and Mist Eliminators
Sullair provides a range of filtration products to protect equipment, improve product quality, and reduce energy costs. These include particulate filters, high-efficiency coalescing filters, vapor removal filters, and specialized filters for high pressure and temperature applications, all meeting various industry standards.
Mist Eliminators
Sullair's mist eliminators efficiently remove oil mist with low pressure drop and long service life, designed to withstand harsh conditions and optimize oil removal.
Oil/Water Separators
The SP Oil/Water Separators handle condensate discharge using molecular filtration to remove contaminants, are maintenance-free, environmentally considerate, and ensure less than 10 ppm oil carryover.
Drains
Sullair offers drain solutions like the Ultra and Mini Zero Air Loss Drains, ensuring no air loss during discharge cycles. These are easy to install and maintain, suitable for various system sizes and applications.
About Sullair
For over 50 years, Sullair has been a pioneer in compressed air solutions, focusing on innovation, durability, and meeting industry needs. Manufacturing facilities are located in the United States, China, and India, all ISO 9001 certified.
Compressed Air Specifications
The document details specifications for filtration and mist eliminators, including port sizes, capacity, dimensions, weight, and operating conditions. A table lists models like FX-25, FX-45, FX-65, with specifications.
Operating Conditions
Filters have a maximum operating pressure of 290 psig (20 bar) and can operate at temperatures from 36°F (2°C) to 176°F (80°C), with some models handling up to 350°F (176°C).
Pressure Correction Factors
Correction factors for standard pressure filters are provided based on line pressure in psig and barg.
Filtration Efficiency
Different filter elements are described by efficiency, performance media, flow direction, and pressure drop characteristics, such as the 'F' type with 1 micron & 0.5 ppm carryover efficiency.
Oil/Water Separators
The SP model oil/water separators are noted for maintenance-free operation, environmental considerations, and compatibility with various lubricants, requiring no pumps, sensors, or pre-separation filter pads.
Usage and Lifespan
A usage chart guides the lifespan of SP oil/water separators based on compressor size and lubricant carryover.
Drains Specifications
Specifications for timed solenoid drains include voltage, inlet and outlet connections, maximum pressure, temperature, and drainage capacity.
General Notes
The document notes the copyright and proprietary nature of the information, indicating it is the property of JORC Industrial.
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Catalog excerpts

SULLAIR Air Treatment_2017-1

Air Treatment Filtration, Mist Elimination, Oil/Water Separators, Drains

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SULLAIR Air Treatment_2017-2

An industry leader Leadership Since 1965, Sullair has been recognized worldwide as an innovator and leader in rotary screw compression and vacuum technology. Sullair designs and manufactures its own rotors and air end assemblies. The award-winning rotary screw design sets the industry standard and delivers the quality and reliability you expect from a leader. Using the most modern technologies, equipment and advanced manufacturing techniques, Sullair designs, manufactures, assembles, and tests the most innovative compressed air and vacuum products in the industry. Sullair products are known around...

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SULLAIR Air Treatment_2017-3

The Importance of Clean, Dry Compressed Air How much water is too much? Any amount of water is too much. Water jeopardizes everything you want your compressed air system to do. It ruins product and fouls processes. Removing it is vital in order to protect both your equipment and your operations. in compressed air remains in a vapor state through the compression cycle, so it is not a problem until it leaves the compressor. 75°F (24°C) and 75% relative humidity, a 75 hp compressor takes in 46 gallons of water vapor in 24 hours. When this air is cooled to approximately 35°F (2°C) at 100 psig, the...

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SULLAIR Air Treatment_2017-4

Filtration and mist eliminators Sullair Family of Filtration n  Superior filtration from 1 micron to .01 micron n  Durable element construction n  Efficient drain layer ensures continued performance after optimal element change periods Particulate Filters: F and FR Elements n  High efficiency filters remove particles to 1 micron, including coalesced liquid water and lubricants n  Maximum remaining aerosol content after filtration is 0.5 ppm at 70°F (21°C) High Efficiency Coalescing Filtration: H and HR Elements n  aximum filtration to remove particulate down to 0.01 micron, including water and...

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SULLAIR Air Treatment_2017-5

Compressed Air Filters Sullair Family of Filtration Sullair filters protect your plant equipment and processes, improve your product quality and reduce your energy costs. Sullair offers filtration products in an application range from general purpose air to the most stringent food and pharmaceutical applications. Sullair filters are available from 25 to 17,700 scfm, 15 to 725 psig, and 36°F (2°C) to 350°F (177°C). Element Features equipment includes pre-filters, high efficiency filters, high-pressure high-temperature and odor-removal filters type, number, and placement of filters depend on the...

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SULLAIR Air Treatment_2017-6

Filter ELEMENT AND FEATURES DRY AND CLEAN AIR OUTLET The Sullair range of compressed air filters is designed from the outset to meet current and forthcoming requirements for compressed air quality. Using aerospace technology, Sullair has optimized the flow path through the housing and element, significantly reducing air turbulence and pressure losses. Providing an optimal flow path is key to reducing pressure drop and system operating costs. Drainage Ribs Filter housing and element integrate to provide capillary action which greatly improves liquid drainage. Interaction between housing and element...

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SULLAIR Air Treatment_2017-7

SULLAIR MIST ELIMINATORS The time-tested range of Sullair Mist Eliminators combines extensive research and development with decades of experience in compressed air treatment. Sullair now offers the ideal solution to ever increasing demands from the industry for clean, high quality compressed air, efficient removal of oil-mist carryover from piston or oil flooded rotary compressors. Compressed air processing equipment must have a very low pressure drop, long service life, and be strong enough to withstand the most harsh operating conditions. Protection from slugs of oil or compressor air/oil separator...

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SULLAIR Air Treatment_2017-8

SP OIL/WATER SEPARATORSFEATURES AND BENEFITS ■ Less than 10 ppm guarantee ■ Rugged HDPE construction ■ Easy installation ■ Place it and forget it ■ Maintenance free ■ No pumps, sensors, or pre-separation filter pads ■ No messy element changes ■ No power consumption ■ No fumes ■ No odors ■Disposal as non-hazardous special waste ■ Environmentally considerate SP's are proven to handle condensate containing these common compressor lubricants (including emulsified and silicone condensate solutions): ■ Polyglycols ■ Diester-based lubricants ■ PAO-based lubricants ■Glycol-based lubricants ■ Silicone-based...

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SULLAIR Air Treatment_2017-9

The Performance of Sullair SP Oil/Water Separators The Problem Compressed air systems generate liquid condensate that is a combination of water, oil and various other contaminants. Failure to remove these contaminants is bad for the environment and risks substantial regulatory penalties and costly remediation. For example: A 1000 cfm (1700 m3/hr) compressor with a refrigerated dryer can produce over 57,000 gallons of condensate per year. One gallon of oil can cover 4 acres of water surface. This oil: n  Inhibits the operation of water treatment plants by choking bacteria used for sewage digestion...

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SULLAIR Air Treatment_2017-10

FEATURES AND BENEFITS The Ultra — Zero Air Loss Drain ■ Zero air loss during the discharge cycle ■ Compressed air systems up to 3600 scfm (101.9 m3/min) ■ Simple to install, easy to maintain ■ Many programmable features ■ Integrated mesh strainer ■ Valve is fully serviceable ■ Anti-air lock The Mini — Zero Air Loss Drain ■ No electricity required ■ Zero air loss during the discharge cycle ■ Designed for any size downstream filters ■ Simple to install, easy to maintain ■ Valve is fully serviceable Timed Solenoid Drain ■ Does not air lock during operation ■ Works with any size system ■ Dual thread...

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SULLAIR Air Treatment_2017-11

DRAIN FAMILY The Ultra – Zero Air Loss Drain The Ultra is designed to remove condensate from compressors and dryers up to 3600 scfm capacity. The operation is automatic and there is zero air lost during the condensate discharge cycle. The Ultra also offers many programmable features to allow it to be customized to the application. Alarm contacts can be programmed N.O. or N.C. Service alarm interval can be set, anti-air lock feature can be set, as well as many other features. It also offers an array of fault alarms should the drain stop functioning correctly. The Mini – Zero Air Loss Drain The...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.