Abrasives

Abrasives
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Abrasives

Product catalog summary
Overview: The document is a comprehensive guide on Suhner ABRASIVE's products and services in the abrasives industry, emphasizing quality, sustainability, and innovation in grinding and polishing processes.
Company Profile: Suhner ABRASIVE is a century-old independent manufacturer specializing in grinding and polishing tools, focusing on ecological and sustainable production.
Services Offered: The company offers personal advice, on-site tool testing, machine servicing, repairs, and spare parts to optimize grinding patterns and costs.
Competitive Edge: Suhner ABRASIVE enhances cost-effectiveness and quality through a wide range of machines and materials, promoting ergonomic and energy-efficient tools.
Industry Applications: Products are applicable in industries such as aircraft, mold construction, metal construction, food, power plants, automotive, and medicine.
Product Range: Includes grinding tools and abrasives like discs, belts, and more, each with specific applications and optimal cutting speeds.
Technical Specifications: Detailed tables outline machine and abrasive combinations, process costs, and safety guidelines, with symbols indicating material and machine suitability.
Safety and Support: Emphasizes work safety with speed indicators and offers technical consultants for product advice.
Plastic-bonded Grinding Tools: Recommended for cleaning, deburring, and processing welded seams, offering benefits like long service life and high operational safety.
Grinding and Cut-off Discs: Various shapes and types are available for high performance and specific materials.
Polishing Attachments: Made from materials like felt and cotton, suitable for manual processing with polishing pastes.
Cut-off Discs: Designed for precision cutting with high rates and long service life, suitable for stainless steel.
Flap Discs: Available in types like SUperflex Nylon and Tigerbite, designed for specific applications.
Diamond Cleaning Discs: Used for removing glue, epoxy, and paint from stone and steel, with a maximum speed of 80 m/s.
Cleaning and Deburring Discs: Include Unitized Non-Woven Abrasives and Clean and Strip Discs for heavy corrosion and paint removal.
Wire Brushes: Used for heavy work like varnish and corrosion removal.
Fibre Discs: Include Aluminium Oxide and Ceramic types for coarse and fine grinding.
Plastic Reinforced Discs: Ideal for rust and paint removal, used with angle grinders.
Nylon Cup Brushes: Suitable for cleaning and texturing on various materials.
Hook & Loop Discs: Include Zirconia Alumina and Structured Discs for grinding and surface refinement.
Unitized Non-Woven Abrasives: SUN-Press® R Roll-On for deburring and finishing, suitable for food and pharma industries.
Laminated Cotton Grinding Discs: Offer exceptional performance on aluminum.
Mini Flap Discs: Provide cool, smooth grinding for various alloys.
Cleaning Discs: Made of synthetic fiber for tough cleaning jobs.
Plastic Reinforced Discs: Available in different colors and grain sizes for rust and paint removal.
Felt Polishing Discs: Designed for buffing smaller surfaces.
Backing Pads: Available in different hardness levels for sanders and grinders.
Adapter: Used with angle grinders for standard SUN-fix grinding plates.
ABRACare@Suhner: Offers process optimization and inventory management with automatic order triggering.
Abrasive Belts: Include aluminum oxide, zirconia alumina, ceramic, and structured types for specific applications.
HM L-N-IX: Tools for stainless steel with high stock removal and reduced heat buildup.
HMF-Kit 5 N-IX: A carbide burr kit for stainless steel.
GA Series: Tools for aluminum alloys and soft metals.
Mounted Points: Suitable for weld seam preparation and polishing.
BS Series: Effective on hardened tool steels.
Cotton-Reinforced Mounted Points: For fine work on hardened steels and rough work on aluminum.
Specifications: Detailed for each tool type, including dimensions, grain size, and maximum speed.
Conclusion: The document provides comprehensive information on grinding tools tailored for specific materials and applications.
Support Plates: Flexible plates for various applications.
Buffing Mops: Used for polishing stainless steel and light metals.
Overhung Spindles: Compatible with various tools for specific applications.
Polishing Bells and Rings: For pre-polishing and polishing tasks.
Abrasive Drums and Discs: For various polishing and grinding applications.
Polishing Pastes: Designed for specific metals and applications.
Hand-held Grinding Tools: Include abrasive strips and hand pads for manual tasks.
Cleaning and Protection Products: Designed to clean and protect metal surfaces.
Safety and Usage Recommendations: Emphasizes safety regulations for tool use.
Specifications and Components: Includes various FG models and accessories for metal construction.
Surface Roughness Testers: Portable testers for workshop use.
Respiratory Protection Systems: Includes Swiss Air and e3000X systems for industrial applications.
Accessories: Various accessories for surface testers and respiratory systems.
Product Overview: Focuses on e3000X respiratory protection system and related components.
Helmet and Accessories: Includes grinding helmet and related accessories.
e3000X Respiratory Protection System: Provides high-class filtration and protection.
Additional Accessories: Includes protective films and goggles.
Contact Information: Lists SUHNER offices in various countries.
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Catalog excerpts

Abrasives-2

The best place to try out our products is your place. Benefit from our extensive process knowledge in grinding and abrasives technology. Find out what‘s new, more effective or efficient. Try it out on your current projects. Learn how ergonomic tools can increase your productivity. § Locations worldwide SUHflERAn enterprise, strong as its tradition.Your partner in the production of high-quality metal components -to strengthen your competitive edge. Suhner ABRASIVE Our service - SUHIIEKM^Noxk • We are an independent manufacturer of machines and tools for metallic surface finishing. • We develop...

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Abrasives-3

Business Segments Suhner ABRASIVE Food industry / BioTech / Pharmaceuticals Aircraft Industry Power plants Mould Construction and Pressure Die Casting Metal Construction / Work on Stainless Steel

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Abrasives-4

Decode the combinations of machines and abrasives at optimised process costs Grinding tools for angle grinders 37 Understand the potential and combine the best machine with the optimum abrasive to improve the grinding result while reducing costs. Suhner offers complete solutions through a coordinated range of machines and abrasives for the highest demands. Our grinding tools are designed for the process optimisation of all types of abrasive surface treatment. This catalogue is intended to support you in your daily work, in the choice of machine, abrasives and their use. Grinding and cut-off discs...

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Grinding tools for angle grinders Motors Abrasives Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type Roughening, coarse grinding General grinding and deburring Cleaning, gloss finishing, deburring Removing scale TZS-K, KFS-K

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Grinding tools for angle grinders Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type Cleaning, descaling, refining Cleaning, descaling, removing paint, roughen Cleaning, descaling, removing paint, roughen Cleaning, descaling, removing paint, roughen General high-gloss polishing Hook & Loop discs for palm sanders Motors Abrasives Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type General planing and removing paint High-performance planing and removing paint General planing and removing paint Cutting speed figures...

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Abrasive discs for fillet weld grinders Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type Quick change system SUN-fix Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type small areas Deburring, fine grinding, 30 cleaning, refining Fine deburring and grinding, refining

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Abrasives-8

Quick change system SUN-fix Motors Abrasives Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type Cleaning, removing paint, descaling Abrasive belts for belt sanders Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type Fine grinding Tool 0 refers to the drive roller. For devices with drive rollers of 0 20 and 30mm, divide the specified optimum cutting speed by 4. Beispiel/Example/Exemple Driver roller 0 20mm

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Motors Abrasives Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type Refining, satin finishing, 15

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Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type Coarse grinding, deburring Coarse and fine grinding 12 10 - 12 12 Fine deburring and grin- 12 ding, hairline finishing High-gloss polishing very small points

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Grinding tools with shafts Tool dia. / max. RPM / minimum power required Drive type General grinding Matt fine grinding, line polishing Matt line polishing, satin finishing Matt: Fine grinding, cleaning, removing paint Satin masking on ground profiles (mitre) Coarse: descaling, removing paint, cleaning Fine: deburring, cleaning, removing paint, Refining, removing annealing colours Deburring, removing paint, cleaning, removing annealing colours High-performance: Deburring, removing paint, cleaning, removing annealing colours Deburring, removing paint, cleaning, removing annealing colours High-performance:...

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Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type Accurately grinding parts that are hard to access Accurately grinding parts that are hard to access General grinding of inside radii General masking, removing 6 paint, cleaning 6 * Please observe max. holder speed. Do not exceed the lower of the two.

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Grinding tools with clamping mandrels Tool dia. / max. RPM / minimum power required Drive type Inox: aggressive fine grinding; NE, FVK: coarse grinding Simultaneous grinding and gloss finishing Cleaning, descaling, deburring, 20 removing paint Fine: Deburring, cleaning, removing paint, refining, 15 10 removing annealing colours Cleaning, refining Cleaning, deburring, removing paint

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Abrasive wheels Fine grinding, hairline finishing General grinding Fine grinding and matt finishing Matt finishing Coarse matt finishing kW Fine deburring and gloss finishing Fine: deburring, cleaning, removing paint, refining, removing annealing colours

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Tools for polishing machines High-gloss polishing g g small metal parts Prepolishing and brushing inox steels General polishing and brushing General high-gloss polishing Tools for polishing machines Motors Abrasives Applications Optimal cutting speed Tool dia. / max. RPM / minimum power required Drive type Prepolishing and polishing various surfaces Fine polishing varnish and various surfaces Removing holograms from varnish

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The table below is used to determine the operating speeds on the basis of the abrasive diameter and cutting speed in m/s. Cutting speed Cutting speed

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Grain comparison table / Roughness depth A wide variety of tools for the most demanding requirements Suhner offers complete solutions consisting of a perfectly balanced range of machines and abrasives for the toughest demands. Our grinding tools are designed to improve any kind of abrasive surface processing. From roughening and grinding with enhanced material removal, to precise milling, brushing and polishing - Suhner grinding tools offer impressive quality and reliability. Note: the exact finish (Ra value) depends on factors like contact pressure, speed of work, carrier hardness and the material...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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