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Centrifugal cluches and brakes

Centrifugal cluches and brakes
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Centrifugal cluches and brakes

Product catalog summary
Torque and Power Calculation:
The document provides formulas for calculating torque (Md) and power (P) in kilowatts (kW) and horsepower (hp). The formulas are:
  • P = (Md * n) / 9550 [kW]
  • Md = (9550 * P) / n [kW]
  • P = (Md * n) / 7162 [hp]
  • Md = (7162 * P) / n [hp]
Conversion factors include: 1 Nm ~ 10 kpcm, 1 kW = 1.36 hp, and 1 hp = 0.7355 kW.
Centrifugal Clutch Selection:
The selection is based on the power to be transmitted, with torque calculated from the drive motor's power and speed. Clutch sizes range from 01 to 13, supporting up to 2000 Nm. It is crucial to keep friction surfaces free from grease, oil, and moisture.
Performance Factor:
This measures a clutch's power transmission capacity. A W-Type clutch has a factor of 1.0, while an F-Type can transmit 2.5 times more torque. Asymmetric pivot clutches have factors of 1.75 or 1.25, depending on rotation.
Engagement Speed:
Defined as the speed at which centrifugal force overcomes spring tension, causing engagement. Full torque is transmitted at higher speeds, influenced by spring strength, motor speed, and power. Minimum operating speed is typically around 600 rpm.
Clutch Construction and Operation:
Clutches consist of a hub, flyweights, tension springs, linings, and a drum. Flyweights engage the drum when centrifugal force overcomes spring tension. The F-Type clutch allows higher torque transmission, while the W-Type offers quiet operation.
Performance Data and Dimensions:
Tables provide dimensions and performance data for various clutch sizes, including torque at different speeds and recommended motor power. Final selection should be made by SUCO.
Different Clutch Versions:
Includes core, unit, and belt-pulley versions, each with specific installation requirements to ensure proper operation and prevent wear or failure.
Specifications:
Discusses production of pulleys with diameters from 80 to 270 mm, depending on clutch size. Groove forms include SPA, SPB, SPZ, and Poly-V per DIN/EN standards.
Procedures:
Figures illustrate different belt-drive clutch versions. A model with a split pulley eliminates the need for a tensioning pulley by adjusting spacer shims.
Norms and Recommendations:
Centrifugal brakes operate by centrifugal force, creating braking torque without external power. They cannot stop a system completely, seeking equilibrium between load and braking torque. Heat from friction must be managed to prevent exceeding maximum temperatures.
Key Parameters:
Critical parameters for centrifugal brakes include transmitted brake torque, brake speed, braking duration, friction surface size, and brake drum mass. Detailed application data is essential for proper brake layout.
Types of Centrifugal Brakes:
Lists F-Type, S-Type, W-Type, and P-Type brakes, with references for more details.
Model Codes:
Provides a key to model codes for clutches and brakes, detailing bore types, designations, sizes, models, driven side, quantity, and numbers.
Customer Requirements:
Includes a questionnaire for customers to specify requirements such as company details, clutch or brake type, power input, engagement speed, operating speed, shaft diameter, load, braking time, and special conditions.
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Catalog excerpts

Centrifugal cluches and brakes-1

Centrifugal clutches and brakes www.suco.de General technical explanations The most important factor for selection of a centrifugal clutch is the amount of power to be transmitted. Knowing the power available from the drive motor and the operating speed, the torque to be transmitted can be calculated and the size of the clutch determined. For the vast majority of drives, there is a wide range of clutch types and designs. Our sizes 01 to 13 cover – depending on engagement and operating speeds – a torque range up to ca. 2000 Nm. To be sure that clutches operate correctly, grease, oil and moisture must be kept away from their friction surfaces. Calculating the torque: Md n P = torque [Nm] = speed of rotation [rpm] = power P Md = Md · n 9550 = 9550 · [1Nm~10 kpcm] [1 kW = 1.36 hp] [1 hp = 0.7355 kW] 6 [kW] P n [kW] Md · n P = Md = 7162 · 7162 [hp] P n [hp]

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Centrifugal cluches and brakes-2

www.suco.de Performance factor for torque transmission: The performance factor for torque transmission is a measure of the capacity of a clutch to provide sufcient friction to transmit the power applied to it when the yweights are in contact with the drum. Whereas a W-Type clutch has a performance factor of 1.0, an F-Type clutch of the same size with self-increasing effect is capable of transmitting a torque approximately 2.5 times greater at the same speed and with the same yweight mass. The asymmetric pivot clutch achieves a power factor of ca. 1.75 or ca. 1.25 depending on the direction of...

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Centrifugal cluches and brakes-3

Centrifugal clutches and brakes www.suco.de F-Type Self-increasing clutch Construction and mode of operation The yweights 2 are seated on the proled hub 1 and are held against it by tension springs 3 , which are hooked into the linings 4 . Discs locate the yweights axially. Each lining has a crimping on its inner surface to locate it on the yweight. This prevents the linings from moving sideways. As the proled hub rotates, the centrifugal force acting on the yweights overcomes the spring force. When the speed is high enough, the linings contact the clutch drum 5 , and friction between the linings...

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Centrifugal cluches and brakes-5

www.suco.de S-Type Centrifugal clutches and brakes Pin-guided clutch with three yweights Construction and mode of operation The cylindrical hub 1 carries three yweights 2 which are located by and can slide on cylindrical pins 3 . Inside the yweights, there are tension springs 4 which restrain neighbouring yweights until centrifugal force overcomes the spring force. Then the yweights lift from their seats and the linings 5 on the yweights contact the inside diameter of the clutch drum 6 . Friction between the linings and the clutch drum allows torque to be transmitted. 3 Cylindrical pin 2 Flyweights...

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Centrifugal cluches and brakes-6

www.suco.de D [mm] B [mm] d max. [mm] Standard bore diameter d [mm] (inch) 2) Md at nE 750 and nB 1500 [Nm] Recommended motor power 3) [kW] Md at nE 1250 and nB 2500 [Nm] Recommended motor power 3) [kW] Md at nE 1500 and nB 3000 [Nm] Recommended motor power 3) [kW] 04 80 25 24 15 (3/4 ; 5/8 ) 4.3 0.3 12 1.6 17.5 05 90 25 30 14; 30 (5/8 ) 7.5 0.6 21 2.8 31 4.9 06 100 25 24 20; 24; 28 (3/4; 7/8 ) 11 0.8 30 4.0 43 7.0 07 d max. = max. bore dia. 2.8 1) Size Performance data and dimensions: 110 25 30 28; 30 (1) 15 1.2 45 6.0 64 25 40 20; 30 (1 1/2) 30 2.4 85 11.0 124 25 30 17; 30 (1; 1 1/8 ) 40 3.0...

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Centrifugal cluches and brakes-7

www.suco.de Centrifugal clutches and brakes W-Type Pin-guided clutch with two yweights Construction and mode of operation The cylindrical hub 1 carries two yweights 2 , which are located by and can slide on cylindrical pins 3 . The tension springs 4 are attached outside the yweights to lining carriers 5 . The tension springs restrain the yweights until centrifugal force overcomes the spring force. Then the yweights lift from their seats and the linings contact the inside diameter of the clutch drum 6 . Friction between the linings and the clutch drum allows torque to be transmitted. 2 Flyweight...

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Centrifugal cluches and brakes-8

www.suco.de Md at nE 1250 and nB 2500 [Nm] Recommended motor power 3) [kW] 1.7 0.14 4.6 0.6 6.6 3.7 0.3 10.3 1.4 14.8 2.3 06 100 20 30 30 5.7 0.45 16.0 2.0 23.0 3.6 07 110 20 40 - 8.6 0.7 24.0 3.2 34.5 5.5 08 125 20 40 20; 30 (1 1/2) 14.0 1.0 38.5 5.0 55 8.5 09 138 25 55 - 27.0 2.2 75.0 9.8 110 17 10 150 25 60 38 (1 1/ 8 ) 36.5 3.0 102 13 145 d max. = max. bore dia. 1.0 14 (5/ 8 ) 23 B [mm] The transmitted power increases as the width B is increased. Tapered bores and special dimensions can be manufactured on request. 3) Motor power is calculated using a safety factor of 2. Final selection of...

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Centrifugal cluches and brakes-9

www.suco.de Centrifugal clutches and brakes P-Type Asymmetric pivot clutch Construction and mode of operation Flyweights 1 are normally mounted so that they can pivot on pins 5 , which are tted to a ange. There are tension springs 2 which restrain neighbouring yweights until centrifugal force overcomes the spring force. Then the yweights lift from their seats and the bonded linings 3 contact the inside diameter of the clutch drum 4 . Due to the asymmetric arrangement of the yweights, the torque that can be transmitted by this type of clutch depends on the direction of rotation. 1 Flyweight 2...

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Centrifugal cluches and brakes-10

www.suco.de Performance data and dimensions: Md = torque nE = engagement speed nB = operating speed Recommended motor power 2) [kW] Md at nE 1250 and nB 2500 [Nm] Recommended motor power 2) [kW] Md bei nE 400 and nB 1400 [Nm] 1) B [mm] D [mm] Size P-Type clutches are ange mounted; for this reason standard bore diameters are not given. Possible bore sizes will be given on request. ØD 11 187.5 30 175 13 460 60 12 193 30 180 14 500 70 B Other sizes are available on request. 1) 2) The transmitted power increases as the width B is increased. Motor power is calculated using a safety factor of 2. Final...

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Centrifugal cluches and brakes-11

www.suco.de Centrifugal clutches and brakes Different solutions, driven-side To accommodate the torque transmission needs of a wide variety of drives, there are many different versions in the SUCO product programme. Both axial and radial drives can be supplied. All versions can only be used in conjunction with a suitable drum or belt pulley. The operation of a clutch or brake without a suitable drum or belt pulley is forbidden. Non-compliance can result in injury to persons. Model K Core version -KThis version without a drum is supplied when a clutch or brake drum already exists in the customer‘s...

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