Sturtevant Richmont Global Reach. Local Support. Sturtevant Richmont Div. of Ryeson Corp. 555 Kimberly Drive Carol Stream, IL 60188 Phones: 847/455-8677 800/877-1347 Fax: 847/455-0347 URL: www.srtorque.com E-mail: [email protected] Global 8 and Global 8 - Ethernet Instruction Manual For S/R Product Part Numbers 10479, 10477, 10476, 10473 and 10494 with 4.21 firmware If using the Global 8 with 1100-Series Exacta 2 tools, read new FAQ on head and extension length before programming unit! Part No: 857254 Revised 110926

Thank you for making the Global 8/Global 8 - Ethernet part of your plants' torque tool control technology. This manual contains the information necessary to become familiar with, install and use the Global 8 family of products. The Global 8 controller is the same across the family, both in the number of tools it controls and the methodology used to communicate with them. Those versions that are Ethernet-capable extend the communications capabilities, incorporating a circuit board that has multiple external connectors and the ability to work with a specified protocol. The Global 8 also communicates...

Table of Contents Section Number Section Title . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1. Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3. Safety; Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Notes on Battery Powered Tools Sturtevant Richmont does not manufacture battery-powered tools. Some tools of this type will communicate partially with the Global 8 series controllers through either design compatibility from the manufacturer (Panasonic brand, limited range of models) or by third-party modification. Partial support for use with these tools is provided herein, but we have no control over the design and design modifications of the battery tool manufacturers. For battery tools the primary support for the tool programming, adjustment, use and communication is the manufacturer of the...

1 Nomenclature 1.1 Definitions 1100-Series Exacta 2 The digital torque wrenches from the Sturtevant Richmont “Exacta” family of tools designed to work with the Global 8 controller. These torque wrenches have a 2.4 GHz radio transceiver that can communicate with the Global 8 transceiver. They are capable of providing both attribute and variable data on the torques applied during use. See FAQ on head length before using this tool with the Global 8. Wireless Clicker-type Preset Torque Wrenches (SLTC-FM 2.4 GHz) The clicker-type torque wrench from the Sturtevant Richmont line of FM Switch Wrenches...

Name (Common to all components) Each tool associated with the Global 8 has a name assigned to it, regardless of tool type. This assignment is made during programming. The most common approach for assigning a name is to use an abbreviation for the joint the tool will be used on. Tmr Bmp (Applies to PST 1000) This is a specification pertinent to air tools used with the PST 1000. It is a maximum amount of time that the air tool may be run without the operation being treated as an attempt to tighten a fastener. This specification is designed to compensate for accidental tool operation when a fastener...

Thr 1 (Applies to PST 1000) This is a pressure setting applicable to the PST 1000. Below this pressure the PST 1000 will not record and store data; above this pressure data will be recorded and stored. This specification is entered during programming or via Autocal (preferred). Thr 2 (Applies to PST 1000) This is pressure setting applies to the PST 1000. The PST 1000 evaluates air pressure above this setting to be that of a tool in use and tightening a fastener. A tightening that results in air pressure above Thr 1 but below Thr 2 will be ignored. This specification is entered during programming...

Direction (Applies to 1100-Series Exacta 2) Fasteners may have threads that tighten in the clockwise or counter-clockwise direction, and the Exacta 1100 torque wrenches can be used on either type. This specification sets the requirement for acceptable torque direction on the application; clockwise, counter-clockwise, or both. Mode (Applies to 1100-Series Exacta 2) This setting controls how the Exacta 1100 captures the torque value for the application. See tool instructions for an explanation of the modes available. Min Trq (Applies to 1100-Series Exacta 2) This is the minimum torque specification...

6. User Interface The User Interface (see the image on the prior page and the image to the right) includes the following: LCD Screen This is a 320 pixel wide x 240 pixel high screen used to display information during programming and operation. Soft Keys These are switches covered by soft black plastic located on the left, right and bottom sides of the LCD Screen. These are called "soft" keys because their function is changed by the "software". A single key can be "Autocal" on one screen and "Enter" on the next. 7. Human-Machine Interface (HMI) Panel. This panel has a 2-line, 16-character display...

11. Input/Output (I/O) Port This port provides standard 24 VDC input and output communications. This is a 10-pin configuration, with the pins numbered as shown in the accompanying photograph. The electrical diagram for the pins is shown in the sections on Installation and that on Input/Output Communications. 12. Power Module The power module provides the connection for the power cable and houses the power switch. 13. USB Connector Provides connectivity to computers using Device Programmer software to program various settings. See your S/R representative for a demonstration of Tool Manager software...