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WireDress®
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Catalog excerpts

WireDress® - 1

STUDER WireDress® THE LATEST GENERATION OF MACHINE-INTEGRATED DRESSING TECHNOLOGY FOR METAL-BONDED GRINDING WHEELS Facts Dressing, profiling and sharpening of diamond or CBN grinding wheels with a sintered metal bond using wire electrical discharge machining in the grinding machine. A member of the UNITED GRINDING Group

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WireDress® - 2

WireDress® COMPONENTS Grinding wheels with ultra-hard diamond or CBN cutting materials are used for grinding ceramics, tungsten carbide and hardened steel. In previous grinding processes such grinding wheels often had a resin or ceramic bond. One way of increasing precision and cost effectiveness in these grinding applications is to use grinding wheels with a sintered metal bond. However, their use has previously only been of limited value, as metal bonds can only be dressed to a very limited extent and only have an average cutting ability. With the new STUDER-WireDress® dressing technology...

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WireDress® - 3

BASIC PRINCIPLE AND CHARACTERISTICS OF THE BOND SYSTEMS BOND CUTTING ABILITY DIMENSIONAL STABILTY TEMPERATURE RESISTANCE THERMAL CONDUCTIVITY GRINDING WHEEL RESIN WIRE COIL WIRE GUIDE METAL VITRIFIED CURRENT SUPPLY WIRE CUTTER WITH WIREDRESS® Very good profiled grinding wheel Swivelling wire guide for high shoulders and complex profiles Wire guide right position max. +8 deg Wire guide left position max. -8 deg Diagram of swivelling wire guide D64 wheel with small grooves Diagram of wire electrical discharge dressing with WireDress® The removal of the bond material is based on the...

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WireDress® - 4

EXAMPLE: SELECTED WHEEL PROFILES Radius convex Profiled for rolling elements Profiled for seat with 2 shoulders Profile for machine screw tap Profile für fine thread 3-tooth profile for ball screw Radius concave internal Radius concave external Profie for Peel grinding Profile for creep feed grinding with small radii 30º wheel with shoulder Wheel with cutout The STUDER-WireDress® system is configured on the table interface as a customer-specific option. It also includes a wire cutter integrated into the machine room and an additional external electric cabinet. Arrangement of the WireDress®...

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