S36
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HEADLINE HEADLINE EXTERNAL CYLINDRICAL PRODUCTION GRINDING MACHINE A member of the UNITED GRINDING Group

THE HELITRONIC POWER DIAMOND 400 STUDER S36 IN USE The S36 was in part designed to respond to increasing demand for e-mobility production solutions. The machine has a grinding wheel with a diameter of 610 mm (24”) and width of 125 mm (4.92”) for grinding current and future workpieces in this sector both economically and efficiently. Grinding wheel power of 15 kW (20 HP) and the large grinding wheel enable efficient and safe machining of automotive and hydraulic components in one clamping process with maximum precision

S36 DIMENSIONS Distance between centres 650 mm (24.6”) Centre height 225 mm (8.85”) Grinding wheel diameter 610 mm (24”) HARDWARE External wheelhead with grinding wheel right, 0° / 15° / 30° Frequency-controlled motor grinding spindle for external grinding axis for workhead C Worktable with integrated double T-slot for dressing unit C.O.R.E. Panel Portable control unit (PCU) for setting up close to the grinding process enclosure with two sliding doors Full Granitan® S103 mineral-cast machine base SOFTWARE C.O.R.E. OS operating system Very simple programming thanks to StuderPictogramming...

YOUR BENEFIT Increased productivity thanks to large grinding wheel and higher spindle power Modern cooling thanks to SmartJet® Maximum precision due to perfect interplay between hardware and software Intuitive, user-friendly, and efficient operation Access to important information directly at the panel (e.g., production progress, job details etc.) Reduced programming effort for data exchange between C.O.R.E machines Use of UNITED GRINDING Digital SolutionsTM products directly at the machine Fast support thanks to interaction with our Customer Care team at the machine Environmentally...

C.O.R.E. – CUSTOMER ORIENTED REVOLUTION C.O.R.E. helps us make your production fit for the digital future. It is based on a new operating system, C.O.R.E. OS that equips the machine with intelligence. Thanks to the uniform C.O.R.E. software architecture, exchanging data between UNITED GRINDING machines is easy. The integrated umati API can be used to communicate with third-party systems as well. It also offers access to UNITED GRINDING Digital Solutions™ products directly on the machine. C.O.R.E. not only establishes the technical foundation for this and other IoT and data applications, it...

C.O.R.E. PANEL – THE FUTURE OF OPERATION Intuitive Thanks to intuitive design with self-explanatory icons, navigation through the machine menu and process steps is quick and easy. Instead of buttons, the user is presented with a modern and clearly arranged multi-touch display. User-friendly Each user configures their own user interface individually. This is called up automatically with the RFID chip after logging in. When the user leaves the machine, the panel switches to “Dark Factory Mode”. Production progress and the machine state are also clearly visible from a INDUSTRIAL MULTI-TOUCH...

STUDERWIN OPERATOR INTERFACE The user interface StuderWIN creates a stable programming environment and contributes to efficient use of the machine. The possibility of fully integrating the in-process gauging and sensor technology for process control as well as contact detection and automatic balancing systems in the operator interface enables standardized programming of the different systems. The software of an optional loading system is also integrated. The drive elements are optimally matched to the control system. The sophisticated mechanical engineering concept of the S36 is completed...

GRANITAN® S103 MINERAL CASTING MACHINE BED The material structure developed by STUDER which has proved its superb efficiency over many years is produced in the company’s own plant using the most modern industrial techniques. The excellent dampening behaviour of the machine base ensures outstanding surface quality of the ground workpieces. The service life of the grinding wheel is also increased, leading to reduced downtimes. Temporary temperature fluctuations are extensively compensated by the favourable thermal behaviour of Granitan®. This provides high stability throughout the day. The...

STUDERGUIDE® IN LONGITUDINAL AND CROSS SLIDES The longitudinal and cross slides are manufactured from high-quality gray cast iron and have highly precise, ground guideways. The slides rest completely on the guideways of the machine bed through the entire traversing range. This provides the cornerstone for the excellent straightness of 0.0025 mm (0.000,10”) over 650 mm (25,6”) measured length. The top of the longitudinal slide has a surface that is ground over its entire length and acts as a support for the workhead, the tailstock, as well as accessories and devices. A setup scale, recessed...

WHEELHEAD The machine has a fixed wheelhead and is available in 0°, 15° or 30° versions. The tool is in T2 (wheel right) and is geometrically optimized for the grinding spindle that is used. The grinding wheel dia. 610 × 80 mm (dia. 24” × 3.15”) is powered by a 11.5 kW (15.4 HP) belt-driven spindle, while the version with dimensions dia. 610 × 125 mm (dia. 24” × 5”) is driven by a 15 kW (20 HP) motor spindle. The motor spindle can be optionally fitted with a hollow shaft, enabling automatic fine balancing. Process cooling is taken to a higher level thanks to SmartJet®. The newly developed...

WORKHEAD All requirements are covered by the wide range of workheads. They are all solidly built in the superior STUDER quality and achieve roundness accuracies of 0.0004 mm (0.000,016”), or optional 0.0002 mm (0.000,008”), with live spindle grinding. The simple cylindricity correction contributes towards perfect live spindle grinding results. Customer-specific workpiece clamping and carrier systems can be easily used. igh roundness accuracy Low maintenance Air cushion Universal workhead For external grinding between fixed centres or for live spindle grinding. The spindle is clamped for...