CNC UNIVERSAL INTERNAL CYLINDRICAL GRINDING MACHINE A member of the UNITED GRINDING Group

DIE HELITRONIC POWER DIAMOND 400 STUDER S100 IN USE The S100 CNC universal internal cylindrical grinding machine offers the proven STUDER quality and highest precision in standard internal cylindrical grinding operations at an excellent price-performance ratio. The S100 covers the wide range of internal, face and external grinding applications. This makes it the ideal universal internal cylindrical grinding machine for the entry-level segment. Many suitable workpieces can be found in the compressor, hydraulic, machine tool, aerospace and tooling industries.

YOUR ADVANTAGES Workpiece length including clamping device: max. 550 mm (21.65”) Workpiece diameter: max. 420 mm (16.53”) External grinding diameter: max. 420 mm (16.53”) Internal grinding diameter: max. 300 mm (11.81”) Internal grinding length: 200 mm (7.87”) Wheelhead either with 2.5°Hirth manual or 1° Hirth automatic Frequency-controlled belt spindles for external and internal grinding up to 60 000 rpm Manual control unit for set-up close to the grinding process Granitan® S103 mineral casting machine base StuderPictogramming: Programming support using pictograms Operator-guided set-up Manual...

GRANITAN® S103 MINERAL CASTING MACHINE BED LONGITUDINAL AND CROSS SLIDES The material structure developed by STUDER to its own formula and proven over the years is produced in a plant using state-of-the-art i ndustrial techniques. The excellent dampening characteristics of the machine bed ensure outstanding surface quality of the ground parts. The service life of the grinding wheel is also increased, leading to r educed non-productive times. Temporary temperature fluctuations are largely compensated by the favorable thermal behavior of Granitan®. This provides high dimensional stability throughout...

WHEELHEAD Do you want to reduce set-up and changeover costs? You can achieve it with this machine, particularly in individual component or small-batch production. The grinding spindle turret with several grinding spindles and quick set-up with QuickSet make it possible. Increase efficiency through complete machining in a single clamping. The S100 manages internal, external and face grinding effortlessly. elt spindles for internal and external grinding B ax. 2 tools (1 × internal, 2 × internal, M ith optional measuring probe W different wheelhead configurations 3 (fixed, Hirth 2.5° manual, H

WORKHEAD The workheads, manufactured in premium, solid STUDER quality, achieve a roundness accuracy of 0.0004 mm (0.000,016”) during live spindle grinding. Easy cylindricity correction helps to achieve perfect results uring live spindle grinding. Customized workpiece clamping d systems can easily be used. igh roundness accuracy 0.0004 mm (0.000,016”) H Low-maintenance Air lift An easy-cutting grinding wheel is essential for cost-effective and high-quality grinding. STUDER offers a wide variety of dressing units, enabling the dressing process to be flexibly and optimally matched to the specific...

PROGRAMMING The sophisticated mechanical engineering concept is supplemented by a grinding software program developed in-house by STUDER and constantly optimised in cooperation with users. This software offers: StuderPictogramming: The operator strings the individual grinding cycles together and defines his grinding process. Grinding and dressing cycles can be freely programmed to optimise the grinding process. The StuderGRIND programming software allows programming on a PC or laptop. 1 StuderPictogramming 2 StuderGRIND programming software MACHINE CONTROL AND OPERATION EXPANSION OPTIONS The...

CUSTOMER CARE – WE ARE HERE TO HELP Start up Commissioning Warranty extension Our products should fulfill customer requirements for as long as possible, operate cost-effectively, function reliably and be constantly available. From «start up» through to «retrofit» – our Customer Care is there for you throughout the working life of your machine. More than 200 expert service contacts are available to support you locally all over the world, in 10 different languages. We provide you with fast, straightforward support. Qualification Training Product support Prevention Maintenance Inspection We help...

TECHNICAL DATA MAIN DIMENSIONS CHUCK WORKHEAD Swing diameter over the table Workpiece diameter Rpm range Fitting taper Spindle feedthrough Internal grinding diameter External grinding diameter Drive power Workpiece length (incl. chuck workhead MT4) Load for live spindle grinding Internal grinding length External grinding length C-axis, indirect measuring system 285 mm (11.22”) 0.001 – 10 000 mm/min (0.000,040 – 394 ipm) LONGITUDINAL AXIS Z 800 mm (31.5”) 0.001 – 20 000 mm/min (0.000,040 – 787 ipm) Swivel axis Swiveling range Speeds Grinding mandrel length (swiveling on the turret) External grinding...

UNITED GRINDING GROUP FRITZ STUDER AG The name STUDER stands for more than 110 years of experience in the development and production of precision cylindrical grinding machines. «The Art of Grinding.» is our passion, highest precision is our aim and top Swiss quality is our benchmark. Our product line includes both standard machines, as well as complex system solutions in high-precision cylindrical grinding for machining small and medium-sized workpieces. In addition we offer software, system integration and a wide range of services. As well as receiving a complete tailor-made solution the customer...

Fritz Studer AG 3602 Thun Switzerland Tel. +41 33 439 11 11 [email protected] studer.com