easyload

easyload

easyload

Product catalog summary
Introduction
The document introduces the STUDER easyLoad, a standard automation solution designed for external and universal cylindrical grinding machines. It is particularly suitable for automation newcomers and offers a fast setup and resetting time of less than 15 minutes. The system is designed for small to medium-sized series and does not require programming knowledge.

Specifications
The easyLoad system is compatible with machine types S31, S22, S33, S36, and S41. It utilizes a portal loader system with a V-gripper, suitable for shaft components up to 300 mm in length and grip diameters ranging from 4 to 30 mm. The maximum interfering contour diameter is 50 mm, covering a wide range of parts produced on these machines.

Workpiece Handling
The system can handle up to 50 workpieces with a maximum diameter of 30 mm. The workpiece dimensions range from a minimum length of 20 mm to a maximum of 300 mm, with a maximum part weight of 5 kg. The changeover time for workpieces is between 6 to 8 seconds, excluding the synchronous tailstock, and the conveyor tact is 14 to 16 seconds.

Control and Configuration
Operation and control are managed via the Studer CNC interface. The configuration includes a base frame with an enclosure, a portal module with one carriage, NC-axis, and two gripper units in a V-arrangement. Peripheral equipment includes a synchronized chain conveyor for unmachined parts and a conveyor for finished parts.

Additional Features
The system includes an SPC rack on the finished part conveyor and a reject hatch for non-conforming parts. The floorspace requirement for the system is approximately 1200 × 2500 mm.

Conclusion
The STUDER easyLoad offers a standardized, efficient solution for automating cylindrical grinding processes, enhancing productivity for small to medium-sized production runs.
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Catalog excerpts

easyload-1

STUDER easyLoad FOR EXTERNAL AND UNIVERSAL CYLINDRICAL GRINDING MACHINES Simple standard automation for automation newcomers Fast setup and resetting in less than 15 min Simplest workpiece supply No programming knowledge required Short delivery time thanks to standardization Suitable for small and medium-sized series Can be operated via Studer Win A member of the UNITED GRINDING Group

 Open the catalog to page 1
easyload-2

For machine types S31, S22, S33, S36 and S41 a loader solution is offered on the basis of a portal loader system with V-gripper. The loader system is suitable for shaft components up to a part length of 300 mm (11.8”) and a grip diameter of 4 to 30 mm (0.16” to 1.18”) (max. interfering contour – dia. 50 mm [2”]); it therefore covers the majority of the spectrum of parts produced on these machines. The parts are supplied via a standardized, adjustable synchronized conveyor. The enclosure for the base module, which has been adapted to suit the machine design, enables safe and clean operation of...

 Open the catalog to page 2

All STUDER catalogs and technical brochures

  1. ecoLoad

    2  Pages

  2. roboLoad

    2  Pages

  3. insertLoad

    2  Pages

  4. S33

    13  Pages

  5. favoritCNC

    11  Pages

  6. smartLoad

    2  Pages

  7. favorit

    13  Pages

  8. S30

    9  Pages

  9. S100

    11  Pages

  10. S36

    13  Pages

  11. uniLoad

    2  Pages

  12. S31

    13  Pages

  13. S41

    15  Pages

  14. WireDress®

    4  Pages

  15. S20

    9  Pages

  16. S11

    20  Pages

  17. S122

    4  Pages

  18. S121

    11  Pages

  19. S22

    20  Pages

  20. S110 / S120

    20  Pages

Archived catalogs

  1. Software

    20  Pages

  2. StuderControl

    4  Pages

  3. Product Range

    16  Pages

  4. A Axis

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.