Universal Drum Rotator (Pneumatic)-Operation Manual
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Catalog excerpts

Universal Drum Rotator (Pneumatic)-Operation Manual - 1

Operating Instructions STP01-DRU01 Pneumatic Hydraulic Stacker with Manual Drum Rotation Bespoke Handling Equipment Ltd. Leedstown Hayle Penzance TR27 6DS

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Universal Drum Rotator (Pneumatic)-Operation Manual - 3

General The unit described in the present operating instructions is designed for lifting, lowering and transporting load units. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the unit or property. Correct Application NOTE: The maximum load must not be exceeded. The load must be lifted by the attachment provided by the manufacturer. Correct applications of this unit are as follows: - Lifting and lowering of loads - Transporting lowered loads - Do not travel...

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Universal Drum Rotator (Pneumatic)-Operation Manual - 4

Negotiating slopes or inclines is only permitted if they are specifically designed as travel routes, are clean and have a non -slip surface and providing they can be safely travelled along in accordance with the unit’s technical specifications. The unit must not be turned, operated at an angle or parked on inclines or slopes. Inclines must only be negotiated at slow speed, with the driver ready to brake at any moment. Type of loads to be carried The operator must make sure that the load is in a satisfactory condition. Loads must always be positioned safely and carefully. Use suitable...

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Universal Drum Rotator (Pneumatic)-Operation Manual - 5

WARNING! Brittle hydraulic hose lines cause accidents The hoses must be replaced every six years. The manufacturer’s customer service department is specially trained to carry out these operations. - Comply with the safety regulations for hydraulic hose lines in accordance with BGR 237 WARNING! Hydraulic line leaks cause accidents Hydraulic oil can escape from leaky and faulty hydraulic lines. - Report any defects immediately to your supervisor - Tag out and decommission a faulty unit - Only return the unit to service when you have identified and rectified the fault - Spilled fluids must be...

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Universal Drum Rotator (Pneumatic)-Operation Manual - 6

Section II – Unit Description The STP01-DRU01 is a four-wheeled pedestrian stacker with a universal drum rotator band. It is designed for use on level surfaces to lift, rotate and transport a variety of drums. The unit is Pneumatic Hydraulic powered with manual rotation. The drum would be stood vertical; the unit can then approach the drum and straddle either side. The band is pushed flush to the drum and then fastened around the drum. Once the rim clamp is adjusted and fastened to the top lip of the drum, it can then be lifted, transported and rotated. The STP01-DRU01 is designed to pick...

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Universal Drum Rotator (Pneumatic)-Operation Manual - 7

Section III – Unit Operation Lower/Lift Lever Emergency Stop IMPORTANT Before using the STP01-DRU01 Air operated drum lifter operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. The Maximum weight of drum that the unit should be used to pick up is 350kg. Set Up 1. The STP01-DRU01 requires a dry clean air supply, which should be connected to the unit via a flexible air hose fitted with a quick release coupling. The unit will operate with a maximum pressure of 9 BAR. 2. The STP01-DRU01 is now ready to use....

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Universal Drum Rotator (Pneumatic)-Operation Manual - 8

Operation of the Control Lever Up and Down 1. To lift the drum rotator the operator simply pulls the lift/lower lever at the rear of the unit. As the lever is pulled the carriage will go up and when the lever is let go or returned to the middle position the carriage will stop. 2. To lower the drum rotator, simply push the lever forward and the carriage will go down. 3. The control lever operates on a dead-man’s principal for safety. 4. There is a red Emergency Stop button on top of the control panel. To stop all movement of the Lift, lower or rotate press the button down. To re-set the...

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Universal Drum Rotator (Pneumatic)-Operation Manual - 9

Hook the ‘D’ ring that is on the end of the blue strap onto the securing pin, which is on the last band section on the left hand arm. 10. Pull on the tail end of the blue strap to take out the slack. 11. Use the ratchet to tension the clamping band. (This should be tightened until the drum starts to show signs of deflection. 12. The rim clamp must be connected to the top lip of the drum. The height can be set by removing the ‘R’ clip, which is close to the right hand pivot, and removing the pin. The rim clamp arm can now be set to the correct height to suit the drum size. Ensure that the...

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Universal Drum Rotator (Pneumatic)-Operation Manual - 10

Section IV - Unit Maintenance Maintenance Checklist The follow servicing checklist indicates the operations to be performed and the respective intervals to be observed. Maintenance intervals are defined as: W = Every 50 service hours, at least weekly A = Every 1000 service hours, at least annually • = Standard maintenance interval During the run-in period - after approx. 100 service hours - the owner must check the wheel nuts/bolts and re-tighten if necessary. Consumables Bespoke Handling Equipment stackers are factory-equipped with Shell Tellus 32 oil for the hydraulic system. It is...

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Universal Drum Rotator (Pneumatic)-Operation Manual - 11

The blue ratchet strap of the Universal Drum Band should be replaced if any stranding of webbing is visible. These are available from Bespoke Handling Equipment. The strap should be changed twice a year even if it shows no signs of wear. Trouble Shooting When trying to locate a fault, proceed in the order shown in the table. NOTE: Troubleshooting must only be performed by a suitably competent individual as decided by the company the equipment is intended for use with. If, after carrying out the follow remedial action, the unit cannot be restored to operation, contact the manufacturer’s...

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Universal Drum Rotator (Pneumatic)-Operation Manual - 12

NOTE: STANDARD 205L STEEL DRUM USED FOR 2D DRAWING. TIPPING HEIGHTS WILL VARY FOR OTHER SIZED DRUMS SWL. 350kg Net Mass. 340kg Max Noise Level. 79dBA

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Universal Drum Rotator (Pneumatic)-Operation Manual - 13

Section VI - Decommissioning the Unit If the unit is to be out of service for more than a month, e.g. for commercial reasons, it must be stored in a frost-free and dry room. All necessary measures must be taken before, during and after decommissioning as described hereafter. Prior to decommissioning Thoroughly clean the unit. Test the brakes Check the hydraulic oil and replenish if necessary. Apply a thin layer of oil or grease to any non-painted mechanical components. Final De-commissioning and Disposal Final de-commissioning or disposal of the unit must be performed in accordance with the...

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