Powered Drum Handler - Operation Manual
15Pages

Bespoke Handling Equipment Operating Instructions DPC01 Power Drive Depalletiser with Powered Lift and Automatic Drum Catch Bespoke Handling Equipment Ltd. Leedstown Hayle Penzance TR27 6DS

Operating Instructions:

General The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 1 7050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit WARNING! Personnel must take care when operating the unit. The following actions must be adhered to: - The maximum load must not be exceeded; - Do not travel...

Hazardous area of the unit WARNING! The hazardous area is defined as the area in which a person is at risk due to the unit itself or movement of the unit and/or load. This also includes areas which can be reached by falling loads. The operator must: Instruct unauthorised personnel to leave the hazardous area; Give a warning signal with plenty of time for personnel to leave; Stop all operations if unauthorised personnel are within or enter the hazardous area. Travel conduct The operator must adapt the travel speed to local conditions. The unit must be driven at slow speed when negotiating...

Charging the Battery (if applicable) WARNING! The gases produced during charging can cause explosions The battery produces a mixture of nitrogen and hydrogen (electrolytic gas) during charging. Gassing is a chemical process. This gas mixture is highly explosive and must not be ignited. - Switch the charging station and the unit off first before connecting/disconnecting the charging cable of the battery charging station to/from the battery connector - The charger must be adapted to the battery in terms of voltage and charge capacity - Before charging, check all cables and plug connections...

Section II – Unit Description The DPC01 is a three-wheeled power-driven depalletiser with power lift and an automatic drum catch. It has been designed for use with a variety of steel or plastic drums. The drum should be stood vertical; the unit can then approach and position the catch underneath the top. As the drum catch is raised via the rear mounted controls it automatically engages with the drum. With the drum secured, it can then be lifted and transported. The unit incorporates enclosed, smooth geometry with rounded edges to ensure safe handling of the unit. The unit is fitted with a...

Section III - Unit Operation Charging the Battery Battery Type The unit is supplied with the following batteries as standard: Insert Charging Plug Charging Operation Requirements - Park the unit securely and close to a 230V charging outlet: Procedure • Ensure unit is turned off. • Plug the charging cable into the socket on the side of the control box, as pictured above. • When the charging socket cover is lifted, the power drive feature is disabled. • The charging state is shown on the control panel. NOTE: Battery condition meter only measures voltage in a no load situation. Under load the...

Emergency Stop Power Isolater Switch Battery Condition Meter Safety Collision Switch

Procedure • Check the whole of the outside of the unit for signs of damage and leaks. Any damaged hoses must be replaced immediately. • Check the automatic drum catch for visible signs of damage such as cracks, bent or severely worn parts. • Check the drive wheel and load wheels for damage. • Check that the markings and labels are present, clean and legible. • Check the tiller handle is restored to its normal position. • Test the function of the emergency stop. • Test the tiller horn. • Check doors and/or covers are secure. • Check the mast guarding for damage. Moving the Unit Requirements...

Requirements - Power isolator switch turned to ‘ON'. - Batteries charged. - Load must not exceed the unit's capacity. - Load undamaged. Procedure • Approach the drum so it aligns centrally between the mast uprights of the unit. Use the lift/lower functions to position the bottom section of the automatic drum catch just below the top lip of the drum. Use the stickers on the catch as a guide. • Drive the unit forward until it contacts with the drum. • Use the lift function to raise the automatic drum catch; as the catch is lifted it will securely clamp the top lip of the drum. • Ensure that...

Maintenance Checklist The follow servicing checklist indicates the operations to be performed and the respective intervals to be observed. Maintenance intervals are defined as: W = Every 50 service hours, at least weekly A = Every 1000 service hours, at least annually • = Standard maintenance interval During the run-in period - after approx. 100 service hours - the owner must check the wheel nuts/bolts and re-tighten if necessary.

Agreed Performance Level OPERATORS SHOULD REPORT ANY DEFECTS ON THE UNIT TO THE APPROPRIATE PERSON, IF IN ANY DOUBT OR YOU NEED REPLACEMENT PARTS PLEASE CONTACT THE STS TECHNICAL SUPPORT LINE.

STS power drive units are factory-equipped with Shell Tellus 32 oil for the hydraulic system. It is recommended to use as stated or an equivalent when replacing hydraulic oil, this should be done a minimum of every two years. Trouble Shooting When trying to locate a fault, proceed in the order shown in the table. NOTE: Troubleshooting must only be performed by a suitably competent individual as decided by the company the equipment is intended for use with. If, after carrying out the following remedial action, the unit cannot be restored to operation, contact the manufacturer's technical...

Net Mass 515kg System Voltage

Section VI - Decommissioning the Unit If the unit is to be out of service for more than a month, e.g. for commercial reasons, it must be stored in a frost-free and dry room. All necessary measures must be taken before, during and after decommissioning as described hereafter. Prior to decommissioning Thoroughly clean the unit. Test the brakes. Check the hydraulic oil and replenish if necessary (if applicable). Apply a thin layer of oil or grease to any non-painted mechanical components. Final De-commissioning and Disposal Final de-commissioning or disposal of the unit must be performed in...