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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)

Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)
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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)

Product catalog summary
Section I – Correct Use and Application
  • General: The DPC01-R500 must be used according to instructions to prevent damage or injury. It complies with relevant directives and standards.
  • Foreseeable Misuse: Avoid exceeding the maximum safe working load, unnecessary travel with a raised load, or altering the unit's specifications. Unauthorized modifications void the warranty.
  • Approved Application Conditions: Operate in dry environments, within 5°C to 40°C, and at altitudes below 2000m. Ensure proper lighting and secure, level surfaces.
Proprietor Responsibilities: Ensure safe use and intended purpose, perform risk assessments, and ensure all users understand operating instructions.
Adding Attachments: Requires manufacturer’s written permission and possibly local authority approval.
Safety Regulations: Only trained personnel should operate the unit. Report any damage immediately and use original parts for repairs.
Section II – Unit Description

Provides a detailed description of the unit's components and features.

Section III – Unit Operation
  • Pre-start Inspections: Conduct inspections before use.
  • Charging Operation: Follow guidelines for safe charging.
  • Unit Controls: Familiarize with controls for safe operation.
  • Moving the Unit: Adhere to speed limits and operational guidelines.
  • Operating Lift and Lower Functions: Use the provided attachment for lifting.
Section IV – Unit Maintenance, Troubleshooting and Consumables
  • Maintenance Checklist: Regular maintenance is crucial for safety and performance.
  • Troubleshooting: Follow guidelines to address common issues.
  • Consumables: Use original parts and dispose of them according to environmental regulations.
Section V - Technical Specification

Details the technical specifications and general arrangement of the unit.

Section VI - Decommissioning the Unit
  • Prior to Decommissioning: Follow procedures to safely decommission the unit.
  • Final Decommissioning and Disposal: Ensure proper disposal according to guidelines.
  • Recommissioning: Follow safety tests and procedures for recommissioning.
Specifications and Safety Precautions
Lift chains are critical safety components and must be kept clean, avoiding high-pressure or chemical cleaners. Use citrus cleaners and PTFE-based lubricants. For Ex Certified Units, ensure proper handling of liquids to prevent static electricity hazards. Maintain earthing chains and keep electrical cables dry and intact.

Operating Instructions
To lift the unit safely, ensure it is on a level surface and use appropriate lifting gear. Only qualified personnel should handle the unit. Secure the unit properly during transport to prevent accidents.

Unit Overview
The DPC01 is a three-wheeled electric drum lifter designed for steel or plastic drums. It features a hydraulic lift and automatic drum catch, with safety measures to protect operators.

Pre-start Inspections
Inspect the unit for damage, ensure all parts are functional, and check the battery charge. Test emergency stops and brakes.

Charging and Controls
Ensure the unit is turned off before charging. The battery condition meter provides a voltage guide, and batteries should be kept charged to avoid damage.

Moving and Operating the Unit
Ensure the load does not exceed capacity and is transported on flat surfaces. Use the throttle for movement and keep loads low for stability. Use lift and lower buttons for carriage movement, and never leave a raised load unattended.

Clamping a Drum
Align the drum centrally, use the lift function to secure it, and keep it low during transport. Adjust the drum catch for different drum sizes.

Maintenance and Troubleshooting
Follow a maintenance checklist with intervals for various components. Ensure all parts are clean, secure, and functional. Electrical and hydraulic systems require regular checks and maintenance by qualified personnel.

Consumables
Use specified oils and lubricants for maintenance. Replace batteries and other components as per guidelines to ensure optimal performance.
Charger and Electrical Checks: Ensure the mains connector and cable are intact, wires and connections are secure, and electrical contacts are clean and corrosion-free. Verify power drive disconnects during charging and ensure battery venting tubes are properly connected.
Troubleshooting: Follow a structured approach to identify faults, ensuring only competent individuals perform troubleshooting. Key information required includes unit serial number, error description, product name, and location. Common issues include emergency stop engagement, low battery charge, and faulty fuses.
Load Handling Issues: For electrically or pneumatically powered units, issues like exceeding SWL, incorrect load securing, low hydraulic oil, and air pressure problems are common. For manually powered units, focus on load weight and securing. Ensure proper clamping and movement by checking brakes and tiller positions.
Consumables and Maintenance: Use original STS consumables to avoid warranty voidance. Replace hydraulic oil with Shell Tellus 32 or equivalent. Regularly check and replace polycarbonate guarding and batteries, ensuring proper disposal and adherence to safety regulations.
Battery Safety and Charging: Only trained personnel should handle batteries. Ensure proper ventilation and fire safety during charging. Follow manufacturer guidelines for battery disposal and avoid using unsuitable batteries to prevent accidents.
Technical Specifications: Key dimensions include maximum width (625mm), length (1500mm), and mast height (1460mm). The unit has a SWL of 350kg, a noise level of 79dBa, and operates at 24V with a nominal power of 1500W.
Decommissioning and Recommissioning: Store units in frost-free, dry conditions if out of service for over a month. Follow specific procedures for cleaning, charging, and applying protective coatings. Recommissioning involves reconnecting batteries and performing safety checks.
Safety Regulations: Regular safety inspections are mandatory, especially after unusual incidents. Equipment must be used as designed and in accordance with provided instructions.
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Catalog excerpts

Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-1

STSOperating InstructionsDPC01-R500Counterbalanced Powered Drum Lifter With Automatic Drum Catch Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-3

The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with all relevant directives and standards. Foreseeable Misuse of the Unit Personnel must take care when operating the unit. The following actions must be adhered to: • The maximum safe working load (SWL) must not be exceeded. • Do not travel with a raised load 500mm...

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered th e person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-5

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-9

Section II – Unit Description The DPC01 is a three-wheeled electric power-driven drum lifter with electric powered hydraulic lift and an automatic drum catch. It has been designed for use with a variety of steel or plastic drums. The unit incorporates enclosed, smooth geometry with rounded edges to ensure safe handling of the unit. The unit is fitted with a fully enclosed ram, which is operated from the rear of the unit to keep operator’s limbs away from dangerous machinery movement. THE SAFE WORKING LOAD (SWL) OF THIS UNIT IS STATED ON THE UNIT TEST PLATE THIS UNIT IS DESIGNED FOR USE ON FLAT...

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-10

Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I - Correct Use and Application' for more information. • Check the whole of the outside of the unit for signs of damage and leaks. Any damaged hoses must be replaced immediately. • Check the unit for visible signs of damage such as cracks, bent or severely worn parts. • Check all wheels for damage. • Check that the markings and labels are present, clean...

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-11

- Park the unit securely close to a 230V charging outlet. Procedure • Ensure unit is turned off. • Plug the charging cable into the socket on the control box.

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-12

NOTE: The battery condition meter only measures voltage in a no-load situation. Under load the battery condition reading may differ. This means it can only be used as a guide to the battery status. It is possible that the unit will stop working before the battery condition meter reads 0%. For this reason, it is a good practice to keep the unit fully charged at all times when possible. Do not allow the batteries to be left in a discharged state as permanent damage can be caused to the batteries. The unit is supplied with the following batteries as standard: When replacing batteries, refer to the...

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-13

- If loaded, the load must not exceed the unit's capacity. - If loaded, load undamaged. - Load at correct height for transport (< 500mm). - Flat and level ground conditions. - Batteries charged. • Pull back on the tiller handle to activate the drive, use the throttle to control forwards and backwards movement. The further the throttle is rotated, the faster the unit will go. If the operator releases the throttle the unit will stop. If the tiller is moved into the vertical or horizontal position the drive is disabled; this is a safety feature. • The unit can then be manoeuvred to the desired location....

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Motorized drum lifter -DPC01 - Instruction Manual (Motorized drum lifter -DPC01)-14

- Good ground conditions. - If loaded, the load must not exceed the unit's capacity. - If loaded, load undamaged. - If loaded, load clamped correctly. - Batteries charged. • The lift and lower buttons on the unit move the carriage up and down when pressed. • If the operator releases the lift or lower buttons at any stage, the carriage will stop at its attained height. • There is a red emergency stop on the top of the control panel. To stop all powered movement of the unit, press the button down. To reset the button, lift up. WARNING - DO NOT LEAVE A RAISED LOAD UNATTENDED

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