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Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)

Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)
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Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)

Product catalog summary
Section I – Correct Use and Application

General: The unit must be used according to the instructions to prevent damage or injury. It complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Operators must adhere to safety guidelines, such as not exceeding the safe working load and avoiding travel with raised loads above 500mm unless necessary. The unit is designed for dry industrial environments, with a temperature range of 5°C to 40°C, and must be operated on secure, level surfaces. Proprietors are responsible for ensuring safe use and understanding of operating instructions. Modifications require written permission from the manufacturer. Only trained personnel should operate the unit, observing all safety devices and warning decals.
Section II – Unit Description
Provides a detailed description of the unit's components and features.
Section III – Unit Operation

Pre-start Inspections: Regular checks are necessary to ensure the unit is in safe working condition. Instructions on setting up the unit and using its controls effectively are provided. Guidelines for safely moving the unit and operating its lift, lower, clamp, and rotate functions are included.
Section IV – Unit Maintenance, Troubleshooting and Consumables

Maintenance Checklist: Regular maintenance is crucial for safe operation. Troubleshooting provides solutions for common issues. Details on replacing parts like oil, paint, clamping pads, and wheels are included.
Section V - Technical Specification
Outlines the general arrangement and technical details of the unit.
Section VI - Decommissioning the Unit

Decommissioning: Steps for safely decommissioning and disposing of the unit are provided. Guidelines for recommissioning the unit after decommissioning are included. Regular safety tests are required, especially after unusual incidents.
Overview: The document provides detailed operating instructions for the STP01-RRH01-Ex unit, a four-wheeled pedestrian stacker designed for lifting, clamping, and rotating drums. It emphasizes safety, maintenance, and operational procedures to ensure safe and efficient use.
Safety and Maintenance: Operators must wear personal protective equipment (PPE) and follow health and safety procedures. Hydraulic hoses and lift chains require regular inspection and maintenance by qualified personnel to prevent accidents. Environmental hazards must be managed by disposing of parts and oils according to regulations.
ATEX Certified Units: These units are certified for use in specific hazardous zones. Operators must ensure proper earthing and avoid collisions that could create ignition sources. Electrical cables should be kept dry and free from damage.
Lifting and Transporting: The unit must be lifted and transported safely using designated lifting points and securing methods. Improper lifting or fastening can lead to serious accidents.
Unit Description: The STP01-RRH01-Ex is designed for use on flat surfaces with drums of specific sizes and weights. It features a pneumatic-hydraulic system and is certified for use in hazardous areas.
Pre-start Inspections: Operators must inspect the unit for damage, check the functionality of emergency stops, and ensure all components are in good condition before use.
Operation: The unit requires a clean air supply and is controlled via buttons for lifting, lowering, clamping, and rotating drums. Operators must ensure the load is secure and within capacity limits.
Clamping and Rotating Drums: The unit uses friction to hold loads, with pressure gauges indicating the correct clamping force. Drums can be rotated using the control buttons, but care must be taken to avoid collisions with the floor.
Warnings: Operators are warned against leaving raised loads unattended and must ensure all safety checks are completed before operation.
Maintenance Checklist
The document outlines a maintenance checklist for the STP01-RRH01-Ex unit, specifying operations and intervals: weekly (W) and annually (A). Key tasks include testing brakes, checking hydraulic systems, inspecting chassis and superstructure, and ensuring ATEX compliance for Ex models. Maintenance must be performed by competent individuals, with electrical tasks handled by qualified personnel.
Troubleshooting
Troubleshooting guidance is provided for various operational issues, such as the unit not starting, load handling problems, and movement restrictions. Solutions involve checking emergency stops, battery charge, hydraulic oil levels, and ensuring correct load securing. Troubleshooting should be conducted by competent individuals.
Consumables
The document specifies the use of original STS consumables to avoid injury or damage. Hydraulic oil replacement should use Shell Tellus 32 or equivalent. Touch-up paint should be RAL 5010, and clamping pads and polycarbonate guarding should be replaced if worn or damaged.
Technical Specification
The technical specifications include dimensions, such as straddle width (850mm), maximum height (2490mm), and lift stroke (1600mm). The unit's Safe Working Load (SWL) is 300kg, with a noise level of 79dBa and a net mass of 391kg.
Decommissioning
For decommissioning, the unit should be stored in a frost-free, dry room. Tasks include cleaning, brake testing, hydraulic oil checking, and battery maintenance. Final disposal must comply with local regulations, particularly for batteries and electronic components.
Disassembly and Recommissioning
Only trained personnel should disassemble the equipment. For recommissioning, ensure the battery is undamaged before reconnecting it. Follow the annual servicing checklist found in the 'Maintenance Checklist' and the pre-start checklist in 'Pre-start Inspections'.
Safety Tests
Safety checks must be performed in accordance with national regulations at least annually or after any unusual incidents. A qualified inspector should assess the unit's condition from a safety perspective, disregarding operational or economic factors.
Technical Support
For further assistance, contact STS Technical Support Line at +44 (0) 1736 851050.
Usage Instructions
It is crucial that the equipment is used solely for its intended purpose and in accordance with the provided instructions.
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Catalog excerpts

Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)-1

STP01-RRH01-ExAtex Rated Pedestrian Powered Pneumatic Stacker with Powered Clamp and Rotate Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)-3

The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit Personnel must take care when operating the unit. The following actions must be adhered to: • The maximum safe working load (SWL) must not be exceeded. • Do not travel...

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Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure th at the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)-9

Permitted Operating Zones The unit is designed to be used by a single operator from the rear of the unit, unless otherwise stated. All other personnel in the area where the unit is in operation must remain clear of the unit, behind the unit or within area 1 shown below. Area 1 is classed as the safe working area. Certain functions of the unit require the operator to work within area 2, the operator working within area 2 must be aware of the unit’s functions and movements along with their potential trap points. If the unit is fitted with a manual rotation handle, head controls or fitted with a...

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Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)-10

Section II – Unit Description The STP01-RRH01-Ex is a four-wheeled pedestrian stacker with lifting, drum clamping and rotate functions. The unit is pneumatic-hydraulic powered. It is designed for use on level surfaces for use with drums ranging from 50 - 220 litres, steel or plastic drums with a diameter of between 250mm - 600mm. The drum should be stood vertical; the unit can then approach the drum with the drum pads opened to their maximum width and straddle either side. The operator then clamps the drum using the rear mounted controls until secure. The drum can then be lifted, transported...

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Drum Tipper - STP01-RRH01-SS-Ex - Instruction Manual (Motorized drum lifter STP01-RRH01-SS-Ex)-11

Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I - Correct Use and Application' for more information. • Check the whole of the outside of the unit for signs of damage and leaks. Any damaged hoses must be replaced immediately. • Check the unit for visible signs of damage such as cracks, bent or severely worn parts. • Check all wheels for damage. • Check that the markings and labels are present, clean...

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• The unit requires a dry and clean air supply; which should be connected to the unit via a flexible air hose of minimum 12.5mm bore fitted with a quick connect coupling. The unit will operate with a maximum pressure of 9 BAR, a recommended minimum of 6 BAR and a recommended minimum flow rate of 400 litres per minute. • The unit is fitted with two 3/8" BSP female fittings, one on each side of the unit. To allow fitting of the quick connect coupling, a 3/8'' BSP male connector is required. • The unit requires an airline to be connected to operate any functions but the air supply may be disconnected...

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- If loaded, the load must not exceed the unit's capacity. - If loaded, load undamaged. - Load at correct height for transport (< 500mm). - Flat and level ground conditions. • Disengage the rear parking brakes. • The unit can then be manoeuvred to the desired location. • Steering is controlled from the rear of the stacker using the tiller. • Travel at a constant speed. • Adapt your travel speed to the conditions of the route and the load you are transporting. • Always transport loads at as low a height as possible to retain the stability of the unit. • When finished manoeuvring, the rear parking...

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