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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)

Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)
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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)

Product catalog summary
Correct Use and Application

General: The unit must be used as per instructions to avoid damage or injury, complying with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC.

Foreseeable Misuse: Safety guidelines must be followed, such as not exceeding the maximum load and avoiding unnecessary travel with a raised load.

Approved Application Conditions: Designed for dry industrial environments (5°C to 40°C) on secure, level surfaces.

Proprietor Responsibilities: Ensure safe use and understanding of operating instructions.

Adding Attachments: Requires manufacturer’s written permission and possibly local authority approval.

Safety Regulations: Only trained personnel should operate the unit, observing all safety devices and warnings.
Unit Description
Detailed description of the unit's components and features.
Unit Operation

Pre-start Inspections: Regular checks ensure safe working condition.

Set Up and Controls: Instructions for setup and control usage.

Operating Functions: Guidance on moving, lifting, lowering, clamping, and rotating drums.
Unit Maintenance, Troubleshooting, and Consumables

Maintenance Checklist: Routine checks are crucial for safety.

Troubleshooting: Solutions for common operational issues.

Consumables: Information on replacing items like oil and clamping pads.
Technical Specification
Includes general arrangement and technical specifications.
Decommissioning the Unit

Decommissioning: Guidelines for safe decommissioning and disposal, including safety tests.
Overview
The STP01-RRH01-Ex is a four-wheeled pedestrian stacker for lifting, clamping, and rotating drums, ATEX certified for hazardous zones.
Safety and Maintenance
Operators must wear PPE and follow safety procedures. Regular inspection and maintenance of hydraulic hoses and lift chains are required.
Operational Guidelines
Pre-start inspections are necessary. The unit requires a clean air supply and must be operated on flat surfaces. Safe working load is 300kg.
Lifting and Transport
Use designated lifting points and trained personnel. Secure the unit during transport and avoid standing under raised loads.
Unit Controls
Features lift/lower, rotate, and clamp/unclamp buttons, with an emergency stop button. Clamping pressure is monitored via a gauge.
Drum Handling
Ensure the drum is centered before clamping. The unit can safely lift, transport, and rotate drums.
Warnings
Improper lifting or fastening can cause accidents. Do not leave a raised load unattended.
Maintenance Checklist
Outlines maintenance operations and intervals, with tasks like testing brakes and checking hydraulic systems.
Troubleshooting
Guidance on diagnosing and resolving common issues, conducted by competent personnel.
Consumables
STS provides necessary consumables, specifying Shell Tellus 32 oil and RAL 5010 paint.
Component Replacement
Instructions for replacing clamping pads, guarding, and wheels, with safety precautions.
Technical Specification
Lists general arrangement and dimensions, with a Safe Working Load of 300kg and maximum noise level of 79dBa.
Decommissioning
Guidelines for extended decommissioning, including cleaning and battery maintenance.
Recommissioning Procedures
  • Ensure battery is undamaged before reconnecting.
  • Follow annual servicing checklist.
  • Complete pre-start checklist.
Safety Tests
  • Conduct safety checks annually or after incidents.
  • Focus on safety, not operational factors.
Contact Information
  • For technical support, contact STS at +44 (0) 1736 851050.
Usage Guidelines
  • Use equipment only for its intended purpose.
See more

Catalog excerpts

Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-1

STP01-RRH01-ExAtex Rated Pedestrian Powered Pneumatic Stacker with Powered Clamp and Rotate Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-3

The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit Personnel must take care when operating the unit. The following actions must be adhered to: • The maximum safe working load (SWL) must not be exceeded. • Do not travel...

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure th at the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-5

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-9

Permitted Operating Zones The unit is designed to be used by a single operator from the rear of the unit, unless otherwise stated. All other personnel in the area where the unit is in operation must remain clear of the unit, behind the unit or within area 1 shown below. Area 1 is classed as the safe working area. Certain functions of the unit require the operator to work within area 2, the operator working within area 2 must be aware of the unit’s functions and movements along with their potential trap points. If the unit is fitted with a manual rotation handle, head controls or fitted with a...

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-10

Section II – Unit Description The STP01-RRH01-Ex is a four-wheeled pedestrian stacker with lifting, drum clamping and rotate functions. The unit is pneumatic-hydraulic powered. It is designed for use on level surfaces for use with drums ranging from 50 - 220 litres, steel or plastic drums with a diameter of between 250mm - 600mm. The drum should be stood vertical; the unit can then approach the drum with the drum pads opened to their maximum width and straddle either side. The operator then clamps the drum using the rear mounted controls until secure. The drum can then be lifted, transported...

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-11

Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I - Correct Use and Application' for more information. • Check the whole of the outside of the unit for signs of damage and leaks. Any damaged hoses must be replaced immediately. • Check the unit for visible signs of damage such as cracks, bent or severely worn parts. • Check all wheels for damage. • Check that the markings and labels are present, clean...

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-12

• The unit requires a dry and clean air supply; which should be connected to the unit via a flexible air hose of minimum 12.5mm bore fitted with a quick connect coupling. The unit will operate with a maximum pressure of 9 BAR, a recommended minimum of 6 BAR and a recommended minimum flow rate of 400 litres per minute. • The unit is fitted with two 3/8" BSP female fittings, one on each side of the unit. To allow fitting of the quick connect coupling, a 3/8'' BSP male connector is required. • The unit requires an airline to be connected to operate any functions but the air supply may be disconnected...

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Drum Tipper - STP01-RRH01-Ex -Instruction Manual (Pneumatic drum lifter STP01-RRH01-Ex)-13

- If loaded, the load must not exceed the unit's capacity. - If loaded, load undamaged. - Load at correct height for transport (< 500mm). - Flat and level ground conditions. • Disengage the rear parking brakes. • The unit can then be manoeuvred to the desired location. • Steering is controlled from the rear of the stacker using the tiller. • Travel at a constant speed. • Adapt your travel speed to the conditions of the route and the load you are transporting. • Always transport loads at as low a height as possible to retain the stability of the unit. • When finished manoeuvring, the rear parking...

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