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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)

Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)
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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)

Product catalog summary
Section I – Correct Use and Application

General: The unit must be used according to instructions to prevent damage or injury. It complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC.

Foreseeable Misuse: Avoid exceeding the safe working load, traveling with a raised load above 500mm unless necessary, and altering the unit's specifications.

Approved Application Conditions: Designed for dry industrial environments with temperatures between 5°C and 40°C, and must be operated on secure, level surfaces.

Proprietor Responsibilities: Ensure safe use and understanding of operating instructions by all users.

Adding Attachments: Modifications require written permission from the manufacturer.

Safety Regulations: Only trained personnel should operate the unit, observing all safety devices and warning decals.

Section II – Unit Description
Details the unit's components and features.

Section III – Unit Operation

Pre-start Inspections: Regular checks ensure safety and functionality.

Set Up and Controls: Instructions for effective setup and control use.

Moving and Operating: Guidelines for safe movement and operation of lift and lower functions.

Section IV – Unit Maintenance, Troubleshooting and Consumables

Maintenance Checklist: Regular maintenance is crucial for longevity and safety.

Troubleshooting: Provides solutions for common issues.

Consumables: Information on replacing parts like oil, ratchet straps, and wheels.

Section V - Technical Specification
Details technical specifications and general arrangement.

Section VI - Decommissioning the Unit

Decommissioning: Steps for safe decommissioning and disposal.

Safety Tests: Regular safety tests are required, especially after unusual incidents.
Consumables and Parts
Dispose of parts and oils according to environmental regulations. Service or replace hydraulic hoses by a competent individual. Use citrus cleaner and PTFE-based lubrication spray for maintenance.

ATEX Certified Units
Prevent ignition risks from static electricity during liquid processing. Ensure earthing chains are securely fitted.

Lifting and Transporting the Unit
Ensure the unit is on a level surface and use appropriate lifting gear. Secure the unit with tension belts and wedges for transport.

Unit Overview
The unit is a four-wheeled pedestrian stacker with a drum rotator band, designed for level surfaces with drums of 50-220 litres, certified for ATEX zones.

Unit Operation
Operators must read the manual and wear PPE. Pre-start inspections include checking for damage and testing emergency stops. Requires a dry air supply and operates at 6-9 BAR.

Moving the Unit
Do not exceed load capacity and transport loads at a low height. Engage parking brakes when not in use.

Operating the Lift and Lower Functions
Use buttons to move the carriage. An emergency stop button halts all movement.

Clamping a Drum
Ensure the drum is vertical and secure with the rotator band.

Drum Rotating Head
The drum can be tipped using a rotation handle. An optional insert is available for smaller drums.

Maintenance, Troubleshooting, and Consumables
Maintenance intervals are weekly and annually. After 100 service hours, check and tighten wheel nuts/bolts.
Maintenance and Safety Procedures
Maintenance must be performed by competent individuals. Key tasks include testing brakes and checking hydraulic systems.

Troubleshooting
Solutions for common issues include checking emergency stops and battery charge.

Consumables and Replacement Parts
Use only original STS consumables. Hydraulic oil should be Shell Tellus 32 or equivalent.

Technical Specifications
Key dimensions include a straddle of 850mm, maximum width of 1100mm, and a lift stroke of 1600mm. SWL is 350kg, net mass is 340kg.

Decommissioning and Recommissioning
Store units out of service in a dry, frost-free environment. Follow maintenance checklists for recommissioning.

Safety Tests
Annual safety checks by qualified inspectors are mandatory.
See more

Catalog excerpts

Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-1

Operating Instructions STP01-DRU01-EXAtex Rated Pedestrian Pneumatic Hydraulic Stacker with Manual Drum Rotation Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-3

The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit Personnel must take care when operating the unit. The following actions must be adhered to: • The maximum safe working load (SWL) must not be exceeded. • Do not travel...

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered th e person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-5

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-9

Permitted Operating Zones The unit is designed to be used by a single operator from the rear of the unit, unless otherwise stated. All other personnel in the area where the unit is in operation must remain clear of the unit, behind the unit or within area 1 shown below. Area 1 is classed as the safe working area. Certain functions of the unit require the operator to work within area 2, the operator working within area 2 must be aware of the unit’s functions and movements along with their potential trap points. If the unit is fitted with a manual rotation handle, head controls or fitted with a...

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-10

Section II – Unit Description The STP01-DRU01-Ex is a four-wheeled pedestrian stacker with a drum rotator band. The unit is pneumatic-hydraulic powered with manual drum rotation. It is designed for use on level surfaces for use with drums ranging from 50 - 220 litres, steel or plastic drums with a diameter of between 350mm - 600mm. The drum should be stood vertical; the unit can then approach the drum and straddle either side. The band is pushed flush to the drum and then fastened around the drum using the ratchet and strap. Once the rim clamp is adjusted and fastened to the top lip of the drum,...

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-11

Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I - Correct Use and Application' for more information. • Check the whole of the outside of the unit for signs of damage and leaks. Any damaged hoses must be replaced immediately. • Check the unit for visible signs of damage such as cracks, bent or severely worn parts. • Check all wheels for damage. • Check that the markings and labels are present, clean...

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-12

• The unit requires a dry and clean air supply; which should be connected to the unit via a flexible air hose of minimum 12.5mm bore fitted with a quick connect coupling. The unit will operate with a maximum pressure of 9 BAR, a recommended minimum of 6 BAR and a recommended minimum flow rate of 400 litres per minute. • The unit is fitted with two 3/8" BSP female fittings, one on each side of the unit. To allow fitting of the quick connect coupling, a 3/8'' BSP male connector is required. • The unit requires an airline to be connected to operate any functions but the air supply may be disconnected...

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Drum Tipper - STP01-DRU01-Ex - Instruction Manual (Pneumatic drum lifter STP01-DRU01-Ex)-13

- If loaded, the load must not exceed the unit's capacity. - If loaded, load undamaged. - Load at correct height for transport (< 500mm). - Flat and level ground conditions. • Disengage the rear parking brakes. • The unit can then be manoeuvred to the desired location. • Steering is controlled from the rear of the stacker using the tiller. • Travel at a constant speed. • Adapt your travel speed to the conditions of the route and the load you are transporting. • Always transport loads at as low a height as possible to retain the stability of the unit. • When finished manoeuvring, the rear parking...

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