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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)

Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)
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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)

Product catalog summary
Section I – Correct Use and Application
  • General: The unit must be used according to instructions to prevent damage or injury. It complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC.
  • Foreseeable Misuse: Avoid exceeding the maximum safe working load, traveling with a raised load unnecessarily, or altering the unit's specifications. Unauthorized modifications void the warranty.
  • Approved Application Conditions: Operate in dry environments, within 5°C to 40°C, on secure, level surfaces. Proper PPE is mandatory.
  • Proprietor Responsibilities: Ensure safe use and conduct risk assessments. Ensure all users understand the instructions.
  • Adding Attachments: Requires manufacturer’s written permission and possibly local authority approval.
  • Safety Regulations: Only trained personnel should operate the unit. Report any damage immediately and use original parts for repairs.
Section II – Unit Description

Details the components and features of the unit, emphasizing the importance of understanding each part for safe operation.

Section III – Unit Operation
  • Pre-start Inspections: Conduct thorough checks before use.
  • Moving the Unit: Follow guidelines for safe maneuvering, especially with raised loads.
  • Operating Functions: Instructions for lifting, lowering, clamping, and rotating drums.
Section IV – Unit Maintenance, Troubleshooting and Consumables
  • Maintenance Checklist: Regular checks are essential for safety and performance.
  • Troubleshooting: Guidance on addressing common issues.
  • Consumables: Use only specified parts and dispose of them according to environmental regulations.
Section V - Technical Specification

Provides detailed technical data and arrangement of the unit.

Section VI - Decommissioning the Unit
  • Decommissioning: Follow procedures for safe decommissioning and disposal.
  • Recommissioning: Safety tests are required after unusual incidents or before recommissioning.
Hydraulic Hose Lines: Brittle hydraulic hose lines can cause accidents due to hairline cracks. Only competent individuals should service or replace these hoses.
Lift Chains: Must be free from serious contamination. Clean with a citrus cleaner and lubricate with PTFE or food-grade spray.
Ex Certified Units: Operational hazards include ignition risks from static electricity. Ensure earthing chains are securely fitted.
Lifting and Jacking the Unit: Units must be on a level surface, and lifting gear should be secured to designated points. Only qualified personnel should handle the unit.
Unit Overview: The STM01-DRU01-Ex is a four-wheeled pedestrian stacker designed for drums of 50-220 litres, manual-hydraulic powered, and certified for use in specific Ex zones.
Unit Operation: Operators must read the manual and wear PPE. Pre-start inspections include checking for damage and ensuring the battery is charged.
Lift and Lower Functions: Use the manual pump handle to lift and rotate the valve anti-clockwise to lower. Do not leave a raised load unattended.
Clamping a Drum: Ensure the drum is vertical and secure it with the rotator band.
Drum Rotating Head: Includes manual, hydraulic, and electric rotate gearboxes. Maximum allowable torque is 320Nm.
Maintenance: Defined as weekly and annually. After 100 service hours, check and tighten wheel nuts/bolts if necessary.
Personal Protective Equipment (PPE): Must be worn at all times during operation and maintenance.
Maintenance Guidelines: Maintenance should only be performed by competent individuals. Key tasks include testing brakes and checking hydraulic systems.
Hydraulic Operations: Regular checks on hydraulic oil levels and system integrity are essential.
Chassis and Superstructure: Inspect for damage and ensure wheels and load chains are in good condition.
Ex Checks (for Ex models): Clean wheels and ensure earthing chains are functional.
Pneumatic and Electrical Systems: Regular testing of emergency stops and safety devices is required.
Troubleshooting: Follow a systematic approach to identify faults. Common issues include emergency stop engagement and low battery charge.
Consumables: Use only original STS consumables to avoid injury or damage.
Wheel and Guard Replacement: Follow specific procedures for replacement.
Technical Specifications: Key dimensions include a maximum width of 1100mm and a lift stroke of 1600mm.
Decommissioning and Recommissioning: Store units in a frost-free, dry environment if out of service for extended periods.
Safety Tests: Conduct annual safety inspections or after unusual incidents by a qualified inspector.
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Catalog excerpts

Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)-1

ATEX Rated Manual Stacker with a Manually Rotated Universal Drum Clamp Band Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)-3

The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit Personnel must take care when operating the unit. The following actions must be adhered to: • The maximum safe working load (SWL) must not be exceeded. • Do not travel...

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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the pers on who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)-9

Permitted Operating Zones The unit is designed to be used by a single operator from the rear of the unit, unless otherwise stated. All other personnel in the area where the unit is in operation must remain clear of the unit, behind the unit or within area 1 shown below. Area 1 is classed as the safe working area. Certain functions of the unit require the operator to work within area 2, the operator working within area 2 must be aware of the unit’s functions and movements along with their potential trap points. If the unit is fitted with a manual rotation handle, head controls or fitted with a...

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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)-10

Section II – Unit Description The STM01-DRU01-Ex is a four-wheeled pedestrian stacker with a drum rotator band. The unit is manual-hydraulic powered with manual drum rotation. It is designed for use on level surfaces for use with drums ranging from 50 - 220 litres, steel or plastic drums with a diameter of between 350mm - 600mm. The drum should be stood vertical; the unit can then approach the drum and straddle either side. The band is pushed flush to the drum and then fastened around the drum using the ratchet and strap. Once the rim clamp is adjusted and fastened to the top lip of the drum,...

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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)-11

Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I - Correct Use and Application' for more information. • Check the whole of the outside of the unit for signs of damage and leaks. Any damaged hoses must be replaced immediately. • Check the unit for visible signs of damage such as cracks, bent or severely worn parts. • Check all wheels for damage. • Check that the markings and labels are present, clean...

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Drum Tipper - STM01-DRU01 - Operation Manual (Manual drum lifter STM01-DRU01)-12

- If loaded, the load must not exceed the unit's capacity. - If loaded, load undamaged. - Load at correct height for transport (< 500mm). - Flat and level ground conditions. • Disengage the rear parking brakes. • The unit can then be manoeuvred to the desired location. • Steering is controlled from the rear of the stacker using the handles. • Travel at a constant speed. • Adapt your travel speed to the conditions of the route and the load you are transporting. • Always transport loads at as low a height as possible to retain the stability of the unit. • When finished manoeuvring, the rear parking...

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- Good ground conditions. - If loaded, the load must not exceed the unit's capacity. - If loaded, load undamaged. - If loaded, load clamped correctly. • To lift the unit carriage, operate the manual pump handle forwards and backwards as shown above. • If the operator stops pumping the handle, the carriage will remain at the attained height. • To lower the carriage of the unit, simply rotate the lowering valve anti-clockwise. • If the lowering valve is turned further, the carriage will lower quicker. This allows the operator to have more precise control of the lowering speed. WARNING - DO NOT...

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