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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)

Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)
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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)

Product catalog summary
Correct Use and Application
  • General: Follow instructions to prevent damage or injury. The unit complies with relevant standards.
  • Foreseeable Misuse: Avoid exceeding load limits, unnecessary travel with raised loads, or altering specifications. Do not disable safety mechanisms.
  • Approved Conditions: Operate in dry environments, 5°C to 40°C, on level surfaces with proper PPE.
Unit Description

Includes components like the electric-hydraulic stacker and powered clamp.

Unit Operation
  • Pre-start Inspections: Conduct checks before use.
  • Charging Operation: Follow safe battery charging guidelines.
  • Unit Controls: Instructions for lift, lower, and clamp functions.
Maintenance, Troubleshooting, and Consumables
  • Maintenance Checklist: Regular checks and servicing are essential.
  • Troubleshooting: Guidance for common issues.
  • Consumables: Use original parts to maintain warranty.
Technical Specification

Details technical specifications and unit arrangement.

Decommissioning the Unit
  • Prior to Decommissioning: Steps for safe decommissioning.
  • Final Decommissioning and Disposal: Guidelines for disposal and recommissioning.
Operational Guidelines
  • Hazardous Area Management: Keep unauthorized personnel out, give warnings, and halt operations if necessary.
  • Travel Conduct: Adjust speed to conditions, avoid abrupt stops, and park safely.
  • Travel Visibility: Maintain a clear view; use assistance if visibility is compromised.
  • Load Handling: Ensure loads are secure and in good condition.
  • Cleaning Procedures: Clean daily if exposed to aggressive substances; avoid flammable liquids.
  • PPE: Wear safety shoes, glasses, gloves, hearing protection, and overalls.
  • Environmental Hazards: Dispose of parts and oils per regulations; inspect hydraulic hoses and lift chains regularly.
  • Ex Certified Units: Manage ignition risks and ensure proper earthing.
  • Lifting and Transporting: Use appropriate gear and qualified personnel for secure transport.
Functions and Requirements
  • Ensure good ground conditions, do not exceed capacity, and check battery charge.
Operating Procedure
  • Use lift and lower buttons for carriage movement; emergency stop halts all movement.
  • Do not leave a raised load unattended.
Clamping a Drum
  • Use unclamp buttons simultaneously to prevent accidental unclamping. Ensure proper alignment and secure clamping.
  • Check clamping pressure; do not leave a raised load unattended.
Clamping Pressures
  • Use pressure gauge to ensure correct force. Zones: Red (too low/high), Green (recommended), Yellow (softer/smaller loads).
Tipping a Drum
  • Use tip/return buttons; ensure no floor clash during rotation. Max offset load torque is 320Nm.
Maintenance and Troubleshooting
  • Weekly and annual checks on brakes, hydraulic systems, chassis, and electrical systems.
  • Troubleshooting includes resetting emergency stops and checking battery charge.
Consumables
  • Use original STS consumables; replace worn clamping pads.
Polycarbonate Guarding Replacement

Replace if damaged or visibility is reduced. Follow specific steps for replacement.

Battery Replacement

Replace every 3 years or if damaged. Follow safety regulations and ensure proper venting.

Safety Regulations for Lead-Acid Batteries

Handled by trained personnel only; avoid smoking and flames.

Battery Charging Safety

Ensure ventilation during charging; use supplied charger.

Wheel Replacement

Replace if damaged; ensure proper fitting before re-bolting.

Technical Specification

Includes dimensions, weight, noise level, and power specifications. SWL is 300kg, system voltage is 24V.

Decommissioning the Unit

Store in a frost-free, dry room if out of service for over a month. Follow regulations for final disposal.

Recommissioning

Reconnect battery, perform annual servicing, and conduct safety checks.

See more

Catalog excerpts

Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-1

Stainless-steel Power Drive Electric-Hydraulic Stacker with Powered Clamp & Powered Drum Rotation Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-handling.com United Kingdom

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-3

The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with all relevant directives and standards. Foreseeable Misuse of the Unit Personnel must take care when operating the unit. The following actions must be adhered to: • The maximum safe working load (SWL) must not be exceeded. • Do not travel with a raised load 500mm...

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered th e person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-5

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-9

Permitted Operating Zones The unit is designed to be used by a single operator from the rear of the unit, unless otherwise stated. All other personnel in the area where the unit is in operation must remain clear of the unit, behind the unit or within area 1 shown below. Area 1 is classed as the safe working area. Certain functions of the unit require the operator to work within area 2, the operator working within area 2 must be aware of the unit’s functions and movements along with their potential trap points. If the unit is fitted with a manual rotation handle, head controls or fitted with a...

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-10

Section II – Unit Description The STE05-RRH01-SS-SP is a three-wheeled power-driven stacker with lifting, drum clamping and rotate functions. The unit is electric-hydraulic powered. It is designed for use on level surfaces for use with drums ranging from 50 - 220 litres, steel or plastic drums with a diameter of between 250mm(9.9”) - 620mm(24.4”). The drum should be stood vertical; the unit can then approach the drum with the drum pads opened to their maximum width, and straddle either side. In the case of units with front gates fitted, the operator may have to lower the head over the drum. The...

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-11

Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I - Correct Use and Application' for more information. • Check the whole of the outside of the unit for signs of damage and leaks. Any damaged hoses must be replaced immediately. • Check the unit for visible signs of damage such as cracks, bent or severely worn parts. • Check all wheels for damage. • Check that the markings and labels are present, clean...

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-12

- Park the unit securely close to a 120V charging outlet. • Ensure the unit is turned off. • Open the battery cover plate on the control box to expose the batteries. • Disconnect the red battery connection plug from the red unit power plug. • Connect the red battery connection plug to the supplied 24V battery charger plug. • Plug the other end of the 24V battery charger into a 120V charging outlet. WARNING - DO NOT CONNECT THE CHARGER TO THE UNIT POWER PLUG Lid Retaining Bracket Unit Power Plug Red Battery Connection Plug • Once the unit is fully charged, disconnect the red battery connection...

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-13

The unit is designed to power down after 10 minutes of inactivity. In order to use the controls once the unit has powered down, the operator must press the wake up button once.

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Drum Tipper - STE05-RRH01-SS - Instruction Manual (Pneumatic drum lifter STE05-RRH01-SS)-14

NOTE: The battery condition meter only measures voltage in a no-load situation. Under load the battery condition reading may differ. This means it can only be used as a guide to the battery status. It is possible that the unit will stop working before the battery condition meter reads 0%. For this reason, it is a good practice to keep the unit fully charged at all times when possible. Do not allow the batteries to be left in a discharged state as permanent damage can be caused to the batteries. The unit is supplied with the following batteries as standard: Unit Voltage Battery Type 12V Yuasa...

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