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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)

Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)
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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)

Product catalog summary
Correct Use and Application
  • General: The unit must be used according to instructions to prevent damage or injury. It complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC.
  • Foreseeable Misuse: Avoid exceeding the maximum safe working load, unnecessary travel with a raised load, or altering the unit's specifications. Safety mechanisms must remain enabled.
  • Approved Conditions: Operate in dry environments, within 5°C to 40°C, and below 2000m altitude. Ensure proper lighting and secure, level surfaces.
  • Proprietor Responsibilities: Ensure safe use for intended purposes. Users must read and understand instructions, and conduct a risk assessment before use.
  • Attachments and Accessories: Modifications require manufacturer approval and a risk assessment.
  • Safety Regulations: Only trained personnel should operate the unit. Report damage immediately and use original parts for repairs.
Unit Description

Provides a detailed description of the unit's components and functionalities.

Unit Operation
  • Pre-start Inspections: Conduct thorough checks before operation.
  • Charging Operation: Follow specific guidelines for charging the unit.
  • Unit Controls: Familiarize with all controls for safe operation.
  • Moving the Unit: Adhere to speed limits and operational guidelines.
  • Lift and Lower Functions: Operate with caution, especially with raised loads.
  • Clamping and Rotating Drums: Follow procedures for clamping pressures and drum rotation.
Maintenance, Troubleshooting, and Consumables
  • Maintenance Checklist: Regular checks are essential for safe operation.
  • Troubleshooting: Guidelines for addressing common issues.
  • Consumables: Use original parts for replacements like oil, clamping pads, and batteries.
Technical Specification

Details the technical specifications and general arrangement of the unit.

Decommissioning the Unit
  • Decommissioning: Follow procedures for safe decommissioning and disposal.
  • Recommissioning: Conduct safety tests after unusual incidents.
Cleaning and Maintenance

Clean the unit daily if exposed to aggressive substances. Use detergent and a damp cloth, avoiding flammable liquids and pressurized water. Keep Ex environments clean and dust-free.

Personal Protective Equipment (PPE)

PPE is mandatory, including safety shoes, glasses, gloves, hearing protection, and overalls. A hard hat is required for overhead loads. Follow health and safety procedures.

Consumables and Parts

Dispose of parts and oils per environmental regulations. Hydraulic hoses should be serviced by competent personnel. Lift chains must be clean and lubricated with a citrus cleaner and PTFE spray.

Ex Certified Units

Manage ignition risks from static electricity. Ensure earthing chains are fitted and wheels are clean. Electrical cables should be dry, clean, and routinely checked.

Lifting and Transporting the Unit

Use designated lifting points and qualified personnel. Secure the unit during transport with tension belts and wedges. Improper lifting or fastening can cause accidents.

Unit Overview

The STE05-RRH01 is a five-wheeled electric-hydraulic stacker for drums of 50-220 liters. It features enclosed geometry for safety and a 300kg safe working load.

Unit Operation

Operators must read the manual and wear PPE. Pre-start inspections include checking for damage, leaks, and ensuring the battery is charged. Test emergency stops and brakes.

Charging Operation

Park near a 230V outlet, turn off the unit, and plug in the charger. Keep the battery fully charged to avoid damage.

Moving the Unit

Ensure the load does not exceed capacity and is at the correct height. Use the throttle for movement and maintain a constant speed on flat surfaces.

Lift and Lower Functions

Use lift/lower buttons to move the carriage. An emergency stop is available on the control panel.

Clamping a Drum

Open arms to full width, position the unit, and clamp the drum securely. Use the pressure gauge to ensure correct clamping force.

Clamping Pressures

Use the pressure gauge to ensure the load is clamped correctly. The gauge has color-coded zones for recommended pressures.

Fitting the Drum Catch and Gates
  • Position the box section between rim clamp fins and insert the pin into the highest hole, ensuring alignment with the base.
  • For gates, slide the pin into the gate bracket holes and secure with 'R' clips.
Tipping a Drum
  • Ensure load does not exceed unit capacity and is undamaged and clamped correctly.
  • Use tip/return buttons to orient the drum, avoiding floor contact to prevent damage.
  • Maximum allowable torque for rotating an offset load is 320Nm.
Unit Maintenance, Troubleshooting, and Consumables
  • Maintenance intervals: Weekly (W) and Annually (A).
  • Checklist includes testing brakes, hydraulic systems, checking oil levels, and inspecting chassis and superstructure.
  • Troubleshooting involves checking emergency stops, battery charge, and hydraulic oil levels.
  • Consumables must be original STS parts; deviations may void warranty.
Clamping Pad and Guarding Replacement
  • Replace clamping pads if worn or damaged; use M10 bolts and washers for fitting.
  • Polycarbonate guarding should be replaced if damaged; follow specific steps for installation.
Battery Replacement and Safety
  • Replace batteries if damaged or not holding charge; follow isolation procedures before replacement.
  • Handle lead-acid batteries with care, ensuring no inflammable materials are nearby during charging.
  • Dispose of batteries according to environmental regulations.
Battery Safety and Handling
  • Batteries contain corrosive acid; avoid contact and dispose of acid according to regulations.
  • Wear protective clothing and safety glasses when handling batteries.
  • In case of contact with skin or eyes, rinse with water and seek medical attention.
  • Use only sealed battery containers and follow national guidelines.
Battery Charging Safety
  • Charging produces explosive gases; ensure proper ventilation and avoid ignition sources.
  • Use only the supplied charger for the unit's batteries.
  • Inspect cables and connections for damage before charging.
  • Keep the area around the unit free of flammable materials.
Wheel Replacement
  • Replace damaged wheels using appropriate tools and ensure the unit is isolated from power.
  • Follow specific instructions for front and rear wheel replacement, ensuring stability during the process.
Technical Specifications
  • Dimensions and capacities are specified with tolerances; key dimensions include straddle width, mast height, and lift stroke.
  • Maximum load capacity is 300kg, with a noise level of 79dBa and system voltage of 24V.
Decommissioning and Recommissioning
  • Store the unit in a dry, frost-free environment if out of service for over a month.
  • Perform necessary maintenance tasks such as cleaning, brake testing, and battery charging.
  • Follow regulations for disposal of components and ensure only trained personnel disassemble the unit.
  • Recommissioning involves reconnecting the battery and performing safety checks.
Safety Inspections
  • Conduct annual safety inspections or after unusual incidents by a qualified inspector.
Contact Information
  • For technical support, contact STS at +44 (0) 1736 851050.
See more

Catalog excerpts

Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-1

STE05-RRH01Power Drive Electric-Hydraulic Stacker with Powered Clamp and Drum Rotation Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-4

The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit Personnel must take care when operating the unit. The following actions must be adhered to: • The maximum safe working load (SWL) must not be exceeded. • Do not travel...

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-5

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-6

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-7

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-8

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-10

Permitted Operating Zones The unit is designed to be used by a single operator from the rear of the unit, unless otherwise stated. All other personnel in the area where the unit is in operation must remain clear of the unit, behind the unit or within area 1 shown below. Area 1 is classed as the safe working area. Certain functions of the unit require the operator to work within area 2, the operator working within area 2 must be aware of the unit’s functions and movements along with their potential trap points. If the unit is fitted with a manual rotation handle, head controls or fitted with a...

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-11

Section II – Unit Description The STE05-RRH01 is a five-wheeled power-driven stacker with lifting, drum clamping and rotate functions. The unit is electric-hydraulic powered. It is designed for use on level surfaces for use with drums ranging from 50 - 220 litres, steel or plastic drums with a diameter of between 250mm - 620mm. The drum should be stood vertical; the unit can then approach the drum with the drum pads opened to their maximum width, and straddle either side. In the case of units with front gates fitted, the operator may have to lower the head over the drum. The operator then clamps...

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-12

Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I - Correct Use and Application' for more information. • Check the whole of the outside of the unit for signs of damage and leaks. Any damaged hoses must be replaced immediately. • Check the unit for visible signs of damage such as cracks, bent or severely worn parts. • Check all wheels for damage. • Check that the markings and labels are present, clean...

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-13

- Park the unit securely close to a 230V charging outlet. • Ensure unit is turned off. • Plug the charging cable into the socket on the control box. NOTE: The battery condition meter only measures voltage in a no-load situation. Under load the battery condition reading may differ. This means it can only be used as a guide to the battery status. It is possible that the unit will stop working before the battery condition meter reads 0%. For this reason, it is a good practice to keep the unit fully charged at all times when possible. Do not allow the batteries to be left in a discharged state as...

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Drum Tipper - STE05-RRH01 - Instruction Manual (Drum tipping station STE05-RRH01)-14

- If loaded, the load must not exceed the unit's capacity. - If loaded, load undamaged. - Load at correct height for transport (< 500mm). - Flat and level ground conditions. - Batteries charged. • Pull back on the tiller handle to activate the drive, use the throttle to control forwards and backwards movement. The further the throttle is rotated, the faster the unit will go. If the operator releases the throttle the unit will stop. If the tiller is moved into the vertical or horizontal position the drive is disabled; this is a safety feature. • The unit can then be manoeuvred to the desired location....

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