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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)

Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)
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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)

Product catalog summary
Section I – Correct Use and Application
  • General: The unit must be used according to instructions to prevent damage or injury. It complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC.
  • Foreseeable Misuse: Avoid exceeding the maximum safe working load, traveling with a raised load unnecessarily, or altering the unit's specifications. Unauthorized modifications void the warranty.
  • Approved Conditions: Operate in dry environments, within 5°C to 40°C, and at altitudes below 2000m. Ensure proper lighting and secure surfaces.
  • Proprietor Responsibilities: Ensure safe use and conduct risk assessments. All users must understand the instructions.
  • Attachments and Accessories: Require manufacturer’s permission and possibly local authority approval.
  • Safety Regulations: Only trained personnel should operate the unit. Report any damage immediately and use original parts for repairs.
Section II – Unit Description

Provides a detailed description of the unit's components and features.

Section III – Unit Operation
  • Pre-start Inspections: Conduct checks before operation.
  • Charging Operation: Follow guidelines for safe battery charging.
  • Unit Controls: Familiarize with controls for safe operation.
  • Moving the Unit: Guidelines for safe maneuvering.
  • Lift and Lower Functions: Instructions for operating lift mechanisms.
  • Clamping and Rotating Drums: Procedures for handling drums safely.
Section IV – Maintenance, Troubleshooting, and Consumables
  • Maintenance Checklist: Regular checks to ensure unit safety and functionality.
  • Troubleshooting: Steps to identify and resolve common issues.
  • Consumables: Guidelines for replacing oil, clamping pads, and other parts.
Section V - Technical Specification

Details the technical specifications and general arrangement of the unit.

Section VI - Decommissioning the Unit
  • Prior to Decommissioning: Steps to prepare the unit for decommissioning.
  • Final Decommissioning and Disposal: Guidelines for safe disposal.
  • Recommissioning: Instructions for recommissioning the unit if needed.
Health and Safety Procedures
Protective overalls and hard hats are mandatory during servicing, repairs, and maintenance. Follow end-user health and safety procedures and best practices.

Environmental Hazards
Dispose of parts and oils according to environmental protection regulations. Hydraulic hoses should be serviced by competent individuals to prevent accidents. Lift chains must be clean and free from contamination, using recommended cleaning methods.

ATEX Certified Units
End users are responsible for managing ignition risks during liquid processing. Ensure earthing chains are fitted and wheels are clean to prevent ignition sources.

Lifting and Transporting the Unit
Use designated lifting points and qualified personnel for handling. Secure the unit properly during transport to prevent accidents.

Unit Overview
The STE01-RRH01 is an electric-hydraulic pedestrian stacker designed for use on level surfaces with drums of specific sizes. It features enclosed geometry for safe handling and a safe working load of 350kg.

Unit Operation
Operators must read the manual and wear PPE. Pre-start inspections include checking for damage, ensuring battery charge, and testing emergency stops. The unit should be moved on flat, level ground, and loads should be transported at low heights.

Clamping and Rotating Drums
Ensure the load does not exceed capacity and is clamped correctly. Use the clamp function to secure drums and ensure clamp pressure is stable before lifting. Follow procedures for tipping drums and adhere to torque limits to avoid misuse.

Maintenance and Troubleshooting
Follow a maintenance checklist with defined intervals. Maintenance should be performed by competent individuals, and all electrical work by qualified personnel. Regular checks include testing brakes, hydraulic systems, and ensuring all components are secure and free from damage.
Maintenance and Inspection Procedures
Regular checks are essential for the proper functioning of the equipment. Key areas include the chassis, superstructure, travel components, ATEX checks, pneumatic operations, and electrical systems. Specific tasks involve checking for damage, ensuring labels are legible, inspecting guarding, and maintaining wheels and load chains. Lubrication and tension adjustments are necessary for optimal performance.

Troubleshooting
Common issues include the unit not starting, load handling problems, and movement restrictions. Solutions involve resetting emergency stops, checking battery charge, ensuring correct load securing, and verifying hydraulic oil levels. For electrically powered units, checking fuses and key switch positions is crucial.

Consumables and Replacement Parts
Only original STS consumables should be used to avoid injury or damage. This includes hydraulic oil, clamping pads, polycarbonate guarding, and batteries. Detailed instructions are provided for replacing these components, emphasizing safety and correct installation procedures.

Battery Handling and Safety
Handling lead-acid batteries requires trained personnel. Fire protection measures, proper maintenance, and disposal regulations must be followed. Charging safety is critical due to the explosive gases produced. Only use the designated charger for the unit's batteries.

Wheel Replacement
Wheels must be replaced if damaged. The unit should be isolated and on a flat surface during replacement. Proper lifting techniques and safety precautions are necessary to ensure safe wheel replacement.
Section V - Technical Specification

This section provides the technical specifications for the unit, including dimensions and operational parameters. Key specifications include:
  • Straddle: 850mm
  • Maximum Width: 1150mm
  • Maximum Length: 1740mm
  • Mast Height: 1980mm
  • Maximum Height: 2500mm
  • Ground Clearance: 30mm
  • Lift Stroke: 1600mm
  • Maximum Distance Under Drum: 1450mm
  • Drum Diameter Clamping Range: 280-610mm
  • Turning Radius: 1700mm
  • Leg Length: 780mm
  • Safe Working Load (SWL): 350kg
  • Max Noise Level: 79dBa
  • Nominal Power: 2200W
  • Net Mass: 425kg
  • System Voltage: 24V
All dimensions have a tolerance of +/- 5mm.
Section VI - Decommissioning the Unit

This section outlines the procedures for decommissioning the unit if it is to be out of service for more than a month. Key steps include:
  • Store the unit in a frost-free and dry room.
  • Clean the unit thoroughly.
  • Test brakes and check hydraulic oil, replenishing if necessary.
  • Fully charge and then disconnect the battery, charging every 2 months to prevent damage.
  • Apply oil or grease to non-painted mechanical components.
Final decommissioning and disposal must comply with local regulations, especially concerning batteries, fuels, and electronic systems. Only trained personnel should disassemble the unit.

Recommissioning
  • Reconnect the battery, ensuring it is undamaged.
  • Follow the annual servicing checklist and pre-start inspections.

Safety Tests
Safety checks must be performed annually or after unusual incidents by a qualified inspector, focusing solely on safety aspects.

For further assistance, contact STS Technical Support Line: +44 (0) 1736 851050.
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Catalog excerpts

Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-1

STE01-RRH01Electric Stacker with Powered Clamp and Rotating Head Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-3

The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit Personnel must take care when operating the unit. The following actions must be adhered to: • The maximum safe working load (SWL) must not be exceeded. • Do not travel...

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf i t is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure tha t the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-5

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-9

Permitted Operating Zones The unit is designed to be used by a single operator from the rear of the unit, unless otherwise stated. All other personnel in the area where the unit is in operation must remain clear of the unit, behind the unit or within area 1 shown below. Area 1 is classed as the safe working area. Certain functions of the unit require the operator to work within area 2, the operator working within area 2 must be aware of the unit’s functions and movements along with their potential trap points. If the unit is fitted with a manual rotation handle, head controls or fitted with a...

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-10

Section II – Unit Description The STE01-RRH01 is a four-wheeled pedestrian stacker with lifting, drum clamping and rotate functions. The unit is electric-hydraulic powered. It is designed for use on level surfaces for use with drums ranging from 50 - 220 litres, steel or plastic drums with a diameter of between 280mm - 610mm. The drum should be stood vertical; the unit can then approach the drum with the drum pads opened to their maximum width and straddle either side. The operator then clamps the drum using the rear mounted controls until secure. The drum can then be lifted, transported and...

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-11

Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I - Correct Use and Application' for more information. • Check the whole of the outside of the unit for signs of damage and leaks. Any damaged hoses must be replaced immediately. • Check the unit for visible signs of damage such as cracks, bent or severely worn parts. • Check all wheels for damage. • Check that the markings and labels are present, clean...

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-12

- Park the unit securely using the rear parking brakes and close to a 230V charging outlet. - Plug the supplied 24V battery charger into the charging outlet. • Ensure unit is turned off. • Plug the charging cable into the socket on the control box. Unit Controls LIFT NOTE: The battery condition meter only measures voltage in a no-load situation. Under load the battery condition reading may differ. This means it can only be used as a guide to the battery status. It is possible that the unit will stop working before the battery condition meter reads 0%. For this reason, it is a good practice to...

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Drum Tipper - STE01-RRH01 - Instruction Manual (Electro-hydraulic drum lifter STE01-RRH01)-13

- If loaded, the load must not exceed the unit's capacity. - If loaded, load undamaged. - Load at correct height for transport (< 500mm). - Flat and level ground conditions. • Disengage the rear parking brakes. • The unit can then be manoeuvred to the desired location. • Steering is controlled from the rear of the stacker using the tiller. • Travel at a constant speed. • Adapt your travel speed to the conditions of the route and the load you are transporting. • Always transport loads at as low a height as possible to retain the stability of the unit. • When finished manoeuvring, the rear parking...

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