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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)

Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)
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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)

Product catalog summary
Section I – Correct Use and Application
  • General: The unit must be used according to instructions to prevent damage or injury, complying with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC.
  • Foreseeable Misuse: Avoid exceeding the maximum safe working load, unnecessary travel with a raised load, or altering the unit's specifications. Unauthorized modifications void the warranty.
  • Approved Application Conditions: Operate in dry environments, within -20°C to 40°C, and below 2000m altitude. Ensure proper lighting and secure, level surfaces.
  • Proprietor Responsibilities: Ensure safe use and intended purpose, perform risk assessments, and ensure user understanding of instructions.
  • Adding Attachments: Requires manufacturer’s written permission and possibly local authority approval.
  • Safety Regulations: Only trained personnel should operate the unit. Report damage immediately and use original parts for repairs.
Section II – Unit Description

Details the components and features of the DTP08-SS(-Ex) Counterbalance Drum Lifter.

Section III – Unit Operation
  • Initial Setup: Instructions for connecting to drums and removing drums from pallets.
  • Universal Drum Catch Variations: Describes different configurations for drum handling.
Section IV – Unit Maintenance, Troubleshooting and Consumables
  • Maintenance Checklist: Regular checks to ensure safe operation.
  • Troubleshooting: Guidance on resolving common issues.
  • Consumables: Information on oil, polycarbonate guarding, and wheel replacement.
Section V - Technical Specification

Provides detailed technical specifications and general arrangement of the unit.

Section VI - Decommissioning the Unit
  • Prior to Decommissioning: Steps to safely decommission the unit.
  • Final Decommissioning and Disposal: Instructions for final disposal and recommissioning.
  • Safety Tests: Tests to be performed at intervals and after unusual incidents.
Operational Hazards
Processing liquids or suspensions can create ignition risks due to static electricity. The end user is responsible for managing these risks.

Environmental Hazards
Users must prevent collisions between the unit and its environment to avoid potential ignition sources.

Earthing Chains
Ensure earthing chains are always in contact with the ground, and wheels are clean and debris-free.

Electrically Powered Units
Keep electrical cables away from travel areas to prevent damage or hazards. Regularly check cables for damage and report any issues immediately.

Lifting the Unit
Use appropriate lifting gear and ensure the unit is on a level surface. Only qualified personnel should handle the unit.

Jacking the Unit
Use a jack with sufficient capacity and take measures to prevent movement or tipping.

Transporting the Unit
Secure the unit properly during transport using tension belts or tie-down straps.

Unit Overview
The drum depalletiser is designed for handling drums safely. It features enclosed geometry and a fully enclosed ram for operator safety.

Ex Certification
If applicable, the unit is certified for use in specific hazardous zones. Users must ensure safety and conformity within these zones.

Unit Operation
Operators must read the manual and wear PPE. The unit features a universal drum catch adjustable for various drum sizes.

Removing Drums from Pallet
Use the hydraulic handle to lift drums and the lowering lever to place them down safely.

Universal Drum Catch Variations
Adjust the drum catch for different drum sizes, ensuring the correct hook position to prevent disconnection.

Maintenance, Troubleshooting, and Consumables
Follow a maintenance checklist with weekly and annual intervals. Troubleshooting should be performed by competent individuals.

Oil Replacement
Use grade 22 oil for hydraulic systems and ensure proper oil levels.

Polycarbonate Guarding Replacement
Replace damaged guards by following specific procedures to ensure safety.

Wheel Replacement
Replace damaged wheels using the correct procedure to maintain unit stability.
Technical Specification

General Arrangement:
All dimensions are subject to a tolerance of +/- 5mm. The document provides specifications for two models: DTP08 – 250kg – R500 (R760) and DTP08 – 350kg – R500 (R760). Key dimensions include:
  • Maximum Width: 700 mm
  • Maximum Unit Length: 1250 mm for 250kg model, 1500 mm for 350kg model
  • Turning Radius: 1350 mm for 250kg model, 1500 mm for 350kg model
  • Maximum Height: 1500 mm (extendable to 1900 mm)
  • Distance Under 205L Drum: 420 mm (extendable to 680 mm)
  • Maximum Length with 205L Drum: 1800 mm for 250kg model, 2050 mm for 350kg model
  • Steering Handle Height: 1204 mm

Decommissioning the Unit

Storage: If the unit is out of service for over a month, it should be stored in a frost-free, dry environment. Decommissioning and recommissioning should be conducted by a competent individual.

Prior to Decommissioning:
  • Clean the unit thoroughly.
  • Test brakes and check hydraulic oil, replenishing if necessary.
  • Fully charge and disconnect the battery, charging every two months to prevent damage.
  • Apply oil or grease to non-painted mechanical components.

Final Decommissioning and Disposal: Must comply with local regulations, especially concerning batteries, fuels, and electronic systems. Only trained personnel should disassemble the unit.

Recommissioning:
  • Reconnect the battery after ensuring it is undamaged.
  • Follow the annual servicing checklist and pre-start inspections.

Safety Tests: Conduct safety checks annually or after unusual incidents, performed by a qualified inspector.

For further assistance, contact STS Technical Support at +44 (0) 1736 851050.

Usage Note: Equipment must be used only for its intended purpose and in accordance with the supplied instructions.
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Catalog excerpts

Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)-1

Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-handling.com United Kingdom

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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)-3

Only operation manuals written in English are the original instructions, versions provided in any other language then become a translation of the original instructions. The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit...

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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered th e person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)-9

Section II – Unit Description The drum depalletiser is designed for lifting, lowering and transporting drums around the workplace as well as on and off of pallets. The instructions in this manual should be adhered to at all times, failure to do so could result in minor or serious injury to the operator and/or other personnel. The unit incorporates enclosed, smooth geometry with rounded edges to ensure safe handling of the unit. The unit is fitted with a fully enclosed ram, which is operated from the rear of the unit to keep operator’s limbs away from dangerous machinery movement. THE SAFE WORKING...

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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)-10

Section III – Unit Operation IMPORTANT Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I – Correct Use and Application’ for more information. Initial Setup and Connecting to Drums Each depalletiser is fitted with a universal drum catch which is adjustable in both height (vertical) and reach (horizontal). This unique adjustability means that each lifter can handle a wide variety of drum types and sizes...

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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)-11

• Lift the rack by operating the pump handle so that the catch rises above the top lip of the drum. • Push the unit forward so that the top hook engages the drum. • Lower the rack slowly by turning the lowering lever anti-clockwise ensuring that the top hook engages over the top lip of the drum and that the bottom toggle secures beneath the drum lip. • The drum is now ready to be lifted. • Pump the hydraulic handle to raise the drum to the desired height. • Remove drum from the pallet by slowly pulling the depalletiser away using the steering handle at the rear of the unit. • To place the drum...

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Drum Lifter - DTP08-R500-SS - Instruction Manual (Manual drum lifter DTP08-R500-SS)-12

Universal Drum Catch Variations The universal drum catch has been designed so that a variety of positions can be used to fit different sized drums. Changing the hole that the top catch is located in increases the reach by a further 10mm by each hole placement. The top hook must always be placed in the shortest possible position. By removing the top pin, the top hook can be turned over so that the sticker is upside down. This gives the top hook a further 5mm of reach. Ensure that the pin is reinserted and secured before lifting. If required, the retractable support pad can be folded out to keep...

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The following servicing checklist indicates the operations to be performed and the respective intervals to be observed. Maintenance intervals are defined as: W = Every 50 service hours, at least weekly A = Every 1000 service hours, at least annually • = Standard maintenance interval During the run-in period - after approx. 100 service hours - the owner must check the wheel nuts/bolts and re-tighten if necessary. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘SECTION 1 - Correct Use and Application' for more information. NOTE: Maintenance must only be performed by a...

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