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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)

Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)
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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)

Product catalog summary
Correct Use and Application
  • General: The unit must be used according to instructions to prevent damage or injury. It complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC.
  • Foreseeable Misuse: Avoid exceeding the maximum safe working load, traveling with a raised load, or altering the unit's specifications. Unauthorized modifications void the warranty.
  • Approved Conditions: Operate in dry environments, within -20°C to 40°C, and at altitudes below 2000m. Ensure proper lighting and secure, level surfaces.
Unit Description

Details the components and design of the Stainless Steel Corner Drum Lifter.

Unit Operation
  • Initial Setup: Instructions for connecting to drums and removing them from pallets.
  • Drum Catch Variations: Describes different configurations for handling drums.
Unit Maintenance, Troubleshooting, and Consumables
  • Maintenance Checklist: Regular checks and servicing are required for safe operation.
  • Troubleshooting: Guidance on addressing common issues.
  • Consumables: Information on replacing oil, polycarbonate guarding, and wheels.
Technical Specification

Provides detailed technical specifications and general arrangement of the unit.

Decommissioning the Unit
  • Decommissioning: Steps for safely decommissioning and disposing of the unit.
  • Safety Tests: Tests to be performed at intervals and after unusual incidents.
Operational Hazards
Processing liquids or suspensions can create ignition risks due to static electricity. The end user is responsible for managing these risks.
Environmental Hazards
Users must prevent collisions between the unit and its environment to avoid ignition sources.
Earthing Chains
Ensure earthing chains are always in contact with the ground, and wheels are clean.
Electrically Powered Units
Keep electrical cables away from travel areas to prevent damage or hazards. Regularly check cables for damage and report any issues immediately.
Lifting the Unit
Ensure the unit is on a level surface and use appropriate lifting gear. Only qualified personnel should handle the unit.
Jacking the Unit
Use a jack with sufficient capacity and take measures to prevent movement or tipping.
Transporting the Unit
Secure the unit properly during transport using tension belts or tie-down straps.
Unit Overview
The drum depalletiser is designed for handling drums safely. It features enclosed geometry and a fully enclosed ram for operator safety. The safe working load is 350kg, and it is designed for flat, level floors.
Ex Certification
If applicable, the unit is certified for use in specific hazardous zones. Users must ensure safety and conformity within these zones.
Unit Operation
Operators must read the manual and wear PPE. The drum lifter is adjustable for various drum sizes. Proper alignment and handling are crucial for safe operation.
Maintenance and Troubleshooting
Regular maintenance is required, including checking brakes, labels, and hydraulic systems. Troubleshooting should be performed by competent individuals, and specific faults have outlined solutions.
Consumables
Use only original STS consumables. Regularly check and replace hydraulic oil and polycarbonate guarding as needed.
Technical Specification
Details on the general arrangement and specifications of the unit are provided.
Specifications
  • Dimensions: Straddle - 985mm, Maximum Width - 1190mm, Maximum Height - 1448mm, Clearance - 172mm, Handle Height - 1160mm, Unit Length - 840mm, Distance under 205L drum - 420mm.
  • Safe Working Load (SWL): 350kg
  • Net Mass: 94kg
Decommissioning Procedures
  • Store the unit in a frost-free and dry room if out of service for over a month.
  • Decommissioning and recommissioning must be done by a competent individual.
  • Wear Personal Protective Equipment (PPE) at all times.
Prior to Decommissioning
  • Clean the unit thoroughly.
  • Test brakes and check hydraulic oil, replenishing if necessary.
  • Charge and disconnect the battery, charging every 2 months to prevent damage.
  • Apply oil or grease to non-painted mechanical components.
Final Decommissioning and Disposal
  • Follow country-specific regulations for disposal, especially for batteries and electronic systems.
  • Disassembly must be performed by trained personnel.
Recommissioning
  • Ensure the battery is undamaged before reconnecting.
  • Follow the annual servicing and pre-start checklists.
Safety Tests
  • Conduct safety checks annually or after unusual incidents by a qualified inspector.
  • Inspections should focus solely on safety, not operational or economic factors.
Contact Information
  • Technical Support Line: +44 (0) 1736 851050
Usage Note
  • Equipment must be used only for its intended purpose and according to supplied instructions.
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Catalog excerpts

Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-1

Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-3

Only operation manuals written in English are the original instructions, versions provided in any other language then become a translation of the original instructions. The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit...

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered th e person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-5

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-9

Section II – Unit Description The drum depalletiser is designed for lifting, lowering and transporting drums around the workplace as well as on and off of pallets. The instructions in this manual should be adhered to at all times, failure to do so could result in minor or serious injury to the operator and/or other personnel. The unit incorporates enclosed, smooth geometry with rounded edges to ensure safe handling of the unit. The unit is fitted with a fully enclosed ram, which is operated from the rear of the unit to keep operator’s limbs away from dangerous machinery movement. THE SAFE WORKING...

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-10

Section III – Unit Operation IMPORTANT Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I – Correct Use and Application’ for more information. Initial Setup and Connecting to Drums Each drum lifter is fitted with a universal drum catch which is adjustable in both height (vertical) and reach (horizontal). This unique adjustability means that each lifter can handle a wide variety of drum types and sizes...

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-11

• Lift the rack by operating the pump handle so that the catch rises above the top lip of the drum. • Push the unit forward so that the top hook engages the drum. • Lower the rack slowly by turning the lowering lever anti-clockwise ensuring that the top hook engages over the top lip of the drum and that the bottom toggle secures beneath the drum lip. • The drum is now ready to be lifted. • Pump the hydraulic handle to raise the drum to the desired height. • Remove drum from the pallet by slowly pulling the drum lifter away. • When clear of the pallet and transporting the drum, keep the drum as...

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-12

Universal Drum Catch Variations The universal drum catch has been designed so that a variety of positions can be used to fit different sized drums. Changing the hole that the top catch is located in increases the reach by a further 10mm by each hole placement. The top hook must always be placed in the shortest possible position. By removing the top pin, the top hook can be turned over so that the sticker is upside down. This gives the top hook a further 5mm of reach. Ensure that the pin is reinserted and secured before lifting. If required, the retractable support pad can be folded out to keep...

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Drum Lifter - DTP05-R500-SS - Instruction Manual (Manual drum lifter DTP05-R500-SS)-13

The following servicing checklist indicates the operations to be performed and the respective intervals to be observed. Maintenance intervals are defined as: W = Every 50 service hours, at least weekly A = Every 1000 service hours, at least annually • = Standard maintenance interval During the run-in period - after approx. 100 service hours - the owner must check the wheel nuts/bolts and re-tighten if necessary. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘SECTION 1 - Correct Use and Application' for more information. NOTE: Maintenance must only be performed by a...

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