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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)

Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)
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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)

Product catalog summary
Correct Use and Application
  • General: The DTP05(-Ex) Corner Drum Lifter must be used according to instructions to prevent damage or injury. It complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC.
  • Foreseeable Misuse: Avoid exceeding the maximum safe working load, traveling with a raised load above 500mm unless necessary, or altering the unit's specifications. Unauthorized modifications void the warranty.
  • Approved Conditions: Operate in dry environments, within -20°C to 40°C, and at altitudes below 2000m. Ensure proper lighting and secure, level surfaces.
Proprietor Responsibilities: Ensure safe use and intended purpose, perform risk assessments, and ensure user understanding of instructions. Unauthorized modifications void the warranty.
Safety Regulations: Only trained personnel should operate the unit. Report any damage immediately. Use original parts for repairs and maintenance.
Unit Description

Details the components and features of the DTP05(-Ex) Corner Drum Lifter.

Unit Operation
  • Initial Setup: Instructions for connecting to drums and removing drums from pallets.
  • Universal Drum Catch Variations: Describes different configurations for handling various drum types.
Unit Maintenance, Troubleshooting and Consumables
  • Maintenance Checklist: Regular checks to ensure safe operation.
  • Troubleshooting: Guidance on resolving common issues.
  • Consumables: Instructions for replacing oil, touch-up paint, polycarbonate guarding, and wheels.
Technical Specification

Provides detailed technical specifications and general arrangement of the unit.

Decommissioning the Unit
  • Prior to Decommissioning: Steps to safely decommission the unit.
  • Final Decommissioning and Disposal: Guidelines for disposing of the unit responsibly.
  • Recommissioning: Instructions for recommissioning the unit if needed.
ATEX Certified Units
Operational hazards include ignition risks due to static electricity during liquid processing. Environmental hazards involve potential ignition sources from collisions. Ensure earthing chains are fitted and electrical cables are kept dry and away from travel areas.
Lifting and Transporting the Unit
Ensure the unit is on a level surface before lifting. Use designated lifting points and qualified personnel. Secure the unit with guide ropes if necessary. For transport, fasten the unit securely using tension belts and wedges.
Unit Overview
The drum depalletiser is designed for handling drums safely with a safe working load of 350kg. It is suitable for flat and level floors only. Ex certification applies for use in specific zones, ensuring electrical continuity through earthing chains.
Unit Operation
Operators must read the manual and wear PPE. The universal drum catch is adjustable for various drum sizes. Ensure proper alignment and secure engagement of the drum catch before lifting. Follow specific steps for removing drums from pallets and adjusting the drum catch for different drum sizes.
Maintenance and Troubleshooting
Regular maintenance includes checking brakes, inspecting components, and testing hydraulic functions. Troubleshooting involves checking for overloads, oil levels, and seal conditions. Use only original STS consumables for replacements.
Consumables and Replacements
Use Shell Tellus 22 or equivalent hydraulic oil. Replace polycarbonate guards and wheels if damaged. Follow specific procedures for replacing wheels and guards to ensure safety and functionality.
Technical Specifications
Section V outlines the general arrangement and dimensions of the unit. Key dimensions include a straddle of 985 mm, maximum width of 1190 mm, and maximum height of 1448 mm. The unit has a safe working load (SWL) of 350 kg and a net mass of 94 kg.
Decommissioning Procedures
Section VI provides guidelines for decommissioning the unit if it is out of service for more than a month. It must be stored in a frost-free, dry room. Key steps include cleaning the unit, testing brakes, checking hydraulic oil, and charging the battery every two months. Final decommissioning must comply with local regulations, especially concerning the disposal of batteries and electronic components.
Recommissioning Procedures
Recommissioning involves reconnecting the battery, ensuring it is undamaged, and following maintenance and pre-start checklists.
Safety Inspections
Safety checks must be performed annually or after unusual incidents by a qualified inspector, focusing solely on safety aspects.
Contact Information
For technical support, contact STS at +44 (0) 1736 851050.
Usage Note
Equipment must be used only for its intended purpose and in accordance with supplied instructions.
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Catalog excerpts

Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-1

DTP05(-Ex)Corner Drum Lifter Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-3

Only operation manuals written in English are the original instructions, versions provided in any other language then become a translation of the original instructions. The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with BS EN ISO 17050-1:2010 and the EC Machinery Directive 2006/42/EC. Foreseeable Misuse of the Unit...

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered th e person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-5

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protection and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-9

Section II – Unit Description The drum depalletiser is designed for lifting, lowering and transporting drums around the workplace as well as on and off of pallets. The instructions in this manual should be adhered to at all times, failure to do so could result in minor or serious injury to the operator and/or other personnel. The unit incorporates enclosed, smooth geometry with rounded edges to ensure safe handling of the unit. The unit is fitted with a fully enclosed ram, which is operated from the rear of the unit to keep operator’s limbs away from dangerous machinery movement. THE SAFE WORKING...

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-10

Section III – Unit Operation IMPORTANT Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I – Correct Use and Application’ for more information. Initial Setup and Connecting to Drums Each depalletiser is fitted with a universal drum catch which is adjustable in both height (vertical) and reach (horizontal). This unique adjustability means that each lifter can handle a wide variety of drum types and sizes...

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-11

• Lift the rack by operating the pump handle so that the catch rises above the top lip of the drum. • Push the unit forward so that the top hook engages the drum. • Lower the rack slowly by turning the lowering lever anti-clockwise ensuring that the top hook engages over the top lip of the drum and that the bottom toggle secures beneath the drum lip. • The drum is now ready to be lifted. • Pump the hydraulic handle to raise the drum to the desired height. • Remove drum from the pallet by slowly pulling the depalletiser away. • When clear of the pallet and transporting the drum, keep the drum...

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-12

Universal Drum Catch Variations The universal drum catch has been designed so that a variety of positions can be used to fit different sized drums. Changing the hole that the top catch is located in increases the reach by a further 10mm by each hole placement. The top hook must always be placed in the shortest possible position. By removing the top pin, the top hook can be turned over so that the sticker is upside down. This gives the top hook a further 5mm of reach. Ensure that the pin is reinserted and secured before lifting. If required, the retractable support pad can be folded out to keep...

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Drum Lifter - DTP05-R500- Instruction Manual (Manual drum lifter DTP05-R500)-13

The following servicing checklist indicates the operations to be performed and the respective intervals to be observed. Maintenance intervals are defined as: W = Every 50 service hours, at least weekly A = Every 1000 service hours, at least annually • = Standard maintenance interval During the run-in period - after approx. 100 service hours - the owner must check the wheel nuts/bolts and re-tighten if necessary. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘SECTION 1 - Correct Use and Application' for more information. NOTE: Maintenance must only be performed by a...

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