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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)

Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)
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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)

Product catalog summary
Section I – Correct Use and Application
  • General: The DTP04(-Ex) unit must be used according to instructions to prevent damage or injury. It complies with relevant directives and standards.
  • Foreseeable Misuse: Operators should not exceed the safe working load, avoid traveling with raised loads above 500mm unless necessary, and must not alter the unit's specifications.
  • Approved Application Conditions: Designed for dry industrial environments, the unit operates within a temperature range of -20°C to 40°C on secure, level surfaces.
Proprietor Responsibilities
  • The proprietor must ensure safe use and adherence to safety and maintenance guidelines. Unauthorized modifications void the warranty.
Safety Regulations
  • Only trained personnel should operate the unit. Unauthorized use must be prevented, and any damage reported immediately.
  • Safety devices and warning decals must be observed, and the unit should be operated in well-lit areas.
Section II – Unit Description

This section details the unit's components and functionalities.

Section III – Unit Operation
  • Initial Setup: Instructions for connecting the unit to drums and removing drums from pallets are provided.
  • Universal Drum Catch Variations: Details on configurations for handling various drum types.
Section IV – Unit Maintenance, Troubleshooting and Consumables
  • Maintenance Checklist: Regular maintenance tasks are outlined to ensure longevity and safety.
  • Troubleshooting: Guidance on resolving common issues.
  • Consumables: Information on replacing oil, polycarbonate guarding, touch-up paint, and wheels.
Section V - Technical Specification

Provides detailed technical specifications and general arrangement of the unit.

Section VI - Decommissioning the Unit
  • Decommissioning: Steps for safely decommissioning and disposing of the unit, including safety tests.
Maintenance and Lubrication
Regular cleaning with a citrus cleaner is recommended, followed by PTFE-based lubrication. Refer to 'Section IV – Unit Maintenance, Troubleshooting and Consumables' for more details.
Ex Certified Units
Operational hazards include ignition risks from static electricity. Ensure earthing chains are fitted and electrical cables are dry and clean.
Lifting and Transporting the Unit
Ensure the unit is on a level surface and use appropriate lifting gear. Secure the unit during transport with tension belts or tie-down straps.
Unit Overview
The drum depalletiser is designed for lifting, lowering, and transporting drums with a safe working load of 350kg. It is for use on flat, level floors only.
Unit Operation
Operators must read the manual before use. The depalletiser features an adjustable drum catch for various drum types. Proper posture and gentle maneuvering are advised.
Maintenance, Troubleshooting, and Consumables
Regular maintenance includes checking brakes and hydraulic operations. Troubleshooting involves checking for overloads and oil levels.
Toggle Clamp Adjustment
To adjust the toggle clamp, unlock it, adjust the clamp bolt, and secure the locking nut.
Technical Specification
Includes dimensions for models DTP04-R500 and DTP04-R760, with a tolerance of +/- 5mm.
Decommissioning the Unit
Store the unit in a frost-free, dry room if out of service for over a month. Follow decommissioning steps and comply with local regulations.
Safety Tests
Annual safety checks must be performed by a qualified inspector.
Contact Information
For assistance, contact STS Technical Support Line at +44 (0) 1736 851050.
See more

Catalog excerpts

Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-1

Side-Shift Depalletiser Bespoke Handling Equipment Ltd. E-mail: [email protected] Hayle Website: www.sts-trolleys.co.uk United Kingdom

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-3

Only operation manuals written in English are the original instructions, versions provided in any other language then become a translation of the original instructions. The unit described in the present operating instructions must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage or injury to personnel, the unit or property. The unit described in the present operating instructions complies with all relevant directives and standards. Foreseeable Misuse of the Unit Personnel must take care...

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-4

Proprietor Responsibilities For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the unit themselves, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the unit, is charged with operational duties. The proprietor must ensure that the unit is used only for the purpose for which it is intended and that there is no danger to life or limb of the user and third parties. Furthermore,...

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-5

Servicing and repairs All unit parts and consumables are available from STS. The unit must be fitted with original STS parts and consumables unless otherwise stated. Any deviation from non original parts and consumables may result in injury to personnel or damage to the unit and will invalidate the warranty. The operator must never disable, remove or adjust safety mechanisms or switches. The unit should only be serviced and repaired by a competent individual as selected by the company the equipment is intended for use with. Safety devices and warning decals Safety devices, warning decals and...

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-6

Personal protective equipment (PPE) PPE must be worn at all times. A minimum of safety shoes must be worn while operating the unit. Safety shoes, safety glasses, protective gloves, hearing protec tion and protective overalls are to be worn when carrying out servicing, repairs and maintenance. When operating overhead loads, a hard hat must be worn. End user health and safety procedures and best practices should be followed in addition to the above recommendations. Consumables and Parts Environmental hazards Parts and oils must be disposed of in accordance with the relevant environmental protection...

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-7

In order to raise the unit safely, including off a pallet, proceed as follows: • The unit must be on a level surface to prevent it from moving accidently. • The lifting gear must only be secured to the points designated for this purpose. • Always use lifting gear with sufficient capacity. • The unit should only be handled by qualified personnel who are trained in using lifting slings and tools. • Do not walk into or stand under a raised unit. • If necessary, secure the unit with guide ropes to aid when lifting the unit. In order to jack up the unit safely, proceed as follows: • The unit must...

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-9

Section II – Unit Description The drum depalletiser is designed for lifting, lowering and transporting drums around the workplace as well as on and off of pallets. The instructions in this manual should be adhered to at all times, failure to do so could result in minor or serious injury to the operator and/or other personnel. The unit incorporates enclosed, smooth geometry with rounded edges to ensure safe handling of the unit. The unit is fitted with a fully enclosed ram, which is operated from the rear of the unit to keep operator’s limbs away from dangerous machinery movement. THE SAFE WORKING...

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-10

Section III – Unit Operation IMPORTANT Before using this unit, operators must read and understand this instruction manual. Failure to observe the instructions in this manual will invalidate the warranty. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘Section I – Correct Use and Application’ for more information. Initial Setup and Connecting to Drums Each depalletiser is fitted with a universal drum catch which is adjustable in both height (vertical) and reach (horizontal). This unique adjustability means that each lifter can handle a wide variety of drum types and sizes...

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-11

• Lift the rack by operating the pump handle so that the catch rises above the top lip of the drum. • Push the unit forward so that the top hook engages the drum. • Lower the rack slowly by turning the lowering lever anti-clockwise ensuring that the top hook engages over the top lip of the drum and that the bottom toggle secures beneath • Ensure that the side-shift locking toggle is engaged before attempting to lift a drum. • Pump the hydraulic handle to raise the drum to the desired height. • Remove the drum from the pallet by slowly pulling the depalletiser away. • When clear of the pallet...

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-12

Universal Drum Catch Variations The universal drum catch has been designed so that a variety of positions can be used to fit different sized drums. Changing the hole that the top catch is located in increases the reach by a further 10mm by each hole placement. The top hook must always be placed in the shortest possible position. By removing the top pin, the top hook can be turned over so that the sticker is upside down. This gives the top hook a further 5mm of reach. Ensure that the pin is reinserted and secured before lifting. If required, the retractable support pad can be folded out to keep...

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Drum Lifter - DTP04-R500-1250-LC - Instruction Manual (Hydraulic drum lifter - DTP04-R500-1250-LC)-13

The following servicing checklist indicates the operations to be performed and the respective intervals to be observed. Maintenance intervals are defined as: W = Every 50 service hours, at least weekly A = Every 1000 service hours, at least annually • = Standard maintenance interval During the run-in period - after approx. 100 service hours - the owner must check the wheel nuts/bolts and re-tighten if necessary. NOTE: Personal Protective Equipment (PPE) must be worn at all times, see ‘SECTION 1 - Correct Use and Application' for more information. NOTE: Maintenance must only be performed by a...

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